On a helicopter, the main rotor or rotor system is the combination of several rotary wings (rotor blades) with a control system, that generates the aerodynamic lift force that supports the weight of the helicopter, and the thrust that counteracts aerodynamic drag in forward flight. Each main rotor is mounted on a vertical mast over the top of the helicopter, as opposed to a helicopter tail rotor, which connects through a combination of drive shaft(s) and gearboxes along the tail boom. The blade pitch is typically controlled by the pilot using the helicopter flight controls. Helicopters are one example of rotary-wing aircraft (rotorcraft). The name is derived from the Greek words helix, helik-, meaning spiral; and pteron meaning wing.
Design principles
Overview The helicopter rotor is powered by the engine, through the transmission, to the rotating mast. The mast is a cylindrical metal shaft that extends upward from—and is driven by—the transmission. At the top of the mast is the attachment point (colloquially called a Jesus nut) for the rotor blades called the hub. The rotor blades are then attached to the hub, and the hub can have 10-20 times the drag of the blade. Main rotor systems are classified according to how the main rotor blades are attached and move relative to the main rotor hub. There are three basic classifications: rigid, semirigid, and fully articulated, although some modern rotor systems use a combination of these classifications. A rotor is a finely tuned rotating mass, and different subtle adjustments reduce vibrations at different airspeeds. The rotors are designed to operate at a fixed RPM (within a narrow range of a few percent), but a few experimental aircraft used variable speed rotors. Unlike the small diameter fans used in turbofan jet engines, the main rotor on a helicopter has a large diameter that lets it accelerate a large volume of air. This permits a lower downwash velocity for a given amount of thrust. As it is more efficient at low speeds to accelerate a large amount of air by a small degree than a small amount of air by a large degree, a low disk loading (thrust per disc area) greatly increases the aircraft's energy efficiency, and this reduces the fuel use and permits reasonable range. The hover efficiency ("figure of merit") of a typical helicopter is around 60%. The inner third length of a rotor blade contributes very little to lift due to its low airspeed.
Blades
The blades of a helicopter are long, narrow airfoils with a high aspect ratio, a shape that minimizes drag from tip vortices (see the wings of a glider for comparison). They generally contain a degree of washout that reduces the lift generated at the tips, where the airflow is fastest and vortex generation would be a significant problem. Rotor blades are made out of various materials, including aluminium, composite structure, and steel or titanium, with abrasion shields along the leading edge. Rotorcraft blades are traditionally passive; however, some helicopters include active components on their blades. The Kaman K-MAX uses trailing edge flaps for blade pitch control and the Hiller YH-32 Hornet was powered by ramjets mounted on the blade ends. As of 2010, research into active blade control through trailing edge flaps is underway. Tips of some helicopter blades can be specially designed to reduce turbulence and noise and to provide more efficient flying. An example of such tips are the tips of the BERP rotors created during the British Experimental Rotor Programme.
Hub
Description of a simple rotor:
The following are driven by the link rods from the rotating part of the swashplate. Pitch hinges, allowing the blades to twist about the axis extending from blade root to blade tip. Teeter hinge, allowing one blade to rise vertically while the other falls vertically. This motion occurs whenever translational relative wind is present, or in response to a cyclic control input. Scissor link and counterweight, carries the main shaft rotation down to the upper swashplate Rubber covers protect moving and stationary shafts Swashplates, transmitting cyclic and collective pitch to the blades (the top one rotates) Three non-rotating control rods transmit pitch information to the lower swashplate Main mast leading down to main gearbox
Fully articulated
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