Hitachi Newton Aycliffe (also known as Newton Aycliffe Manufacturing Facility) is a railway rolling stock assembly plant owned by Hitachi Rail Europe, situated in Newton Aycliffe, County Durham, in the North East of England. The Newton Aycliffe facility was created as a result of the Agility Trains consortium being selected to produce high speed trains for the Intercity Express Programme (IEP) in 2009. During 2011, Hitachi announced its selection of the site and construction work commenced two years later. The 43,000 m2 (460,000 sq ft) factory, which was officially opened on 3 September 2015, was completed at a cost of £82 million. Initially, the facility only performed assembly, using components that were produced elsewhere to complete trains, and no actual manufacturing operations took place. However, some manufacturing activities have been performed at Newton Aycliffe for later-built trains. Originally, the factory assembled the Class 800 and Class 802 trainsets for the IEP. However, Hitachi subsequently secured further orders, such as to produce Class 385 EMUs for the Edinburgh to Glasgow Improvement Programme, Class 802s for TransPennine Express, and a fleet of 165 vehicles for East Midlands Railway. By 2020, the plant reportedly employed around 700 people, and was engaged in building the Class 803, 805, 807 and 810 trainsets. In December 2021, it was announced that the rolling stock for HS2 would be produced as a joint venture between Hitachi and Alstom, and that part of the manufacturing for this order would take place at Newton Aycliffe.
History
Origins and construction
In 2005, the UK Department for Transport (DfT) decided to procure new trains to replace the InterCity 125 fleet on both the Great Western Main Line and East Coast Main Line, launching the Intercity Express Programme (IEP) to this end. During June 2008, three companies, the British infrastructure specialist John Laing Group, the Japanese rolling stock manufacturer Hitachi and the British investment firm Barclays Private Equity, created the Agility Trains consortium for the purpose of jointly bidding for the contract to design, manufacture, and maintain a fleet of long-distance trains for the IEP. On 12 February 2009, the Government announced that Agility Trains had been selected as the preferred bidder for the contract, with the Siemens-Bombardier consortia as reserve bidders – the value of the contract was then estimated at £7.5bn, including replacements for both Intercity 125 and 225 trains. In 2011, Hitachi chose the site of its British factory at developer Merchant Place Developments' Amazon Park (later renamed Merchant Park mid 2013) site in Newton Aycliffe, County Durham, close to Heighington railway station and adjacent to the Tees Valley Line. Hitachi announced its intention to proceed with construction of the facility in July 2012, after financial closure was achieved for the part of the train order that concerned the GWML. This would be the first factory that Hitachi had built in Europe. On 1 November 2013, contract for the construction of the £82M 43,000 m2 (460,000 sq ft) factory was awarded to Shepherd Group on 1 November 2013. Construction of the factory was scheduled to start in 2013, with train production beginning in 2015, and the plant reaching full production capacity in 2016. Erection of the frame of the factory was complete by June 2014, with an official topping out ceremony held in October 2014.
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