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Linear actuator

Linear actuator is a science topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Linear actuator rather than just read about it. In short: A linear actuator is an actuator that creates linear motion (i.e., in a straight line), in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required.

Linear actuator — main illustration
Linear actuator — illustration

Key takeaways

  • Linear actuator belongs to science; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Linear actuator to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Linear actuator from memory before moving on to harder problems.

Reference excerpt

A linear actuator is an actuator that creates linear motion (i.e., in a straight line), in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion.

Types

Mechanical actuators

Mechanical linear actuators typically operate by conversion of rotary motion into linear motion. Conversion is commonly made via a few simple types of mechanism:

Screw: leadscrew, screw jack, ball screw and roller screw actuators all operate on the principle of the simple machine known as the screw. By rotating the actuator's nut, the screw shaft moves in a line. Wheel and axle: Hoist, winch, rack and pinion, chain drive, belt drive, rigid chain and rigid belt actuators operate on the principle of the wheel and axle. A rotating wheel moves a cable, rack, chain or belt to produce linear motion. Cam: Cam actuators function on a principle similar to that of the wedge, but provide relatively limited travel. As a wheel-like cam rotates, its eccentric shape provides thrust at the base of a shaft. Some mechanical linear actuators only pull, such as hoists, chain drive and belt drives. Others only push (such as a cam actuator). Pneumatic and hydraulic cylinders, or lead screws can be designed to generate force in both directions. Mechanical actuators typically convert rotary motion of a control knob or handle into linear displacement via screws and/or gears to which the knob or handle is attached. A jackscrew or car jack is a familiar mechanical actuator. Another family of actuators are based on the segmented spindle. Rotation of the jack handle is converted mechanically into the linear motion of the jack head. Mechanical actuators are also frequently used in the field of lasers and optics to manipulate the position of linear stages, rotary stages, mirror mounts, goniometers and other positioning instruments. For accurate and repeatable positioning, index marks may be used on control knobs. Some actuators include an encoder and digital position readout. These are similar to the adjustment knobs used on micrometers except their purpose is position adjustment rather than position measurement.

Fluid actuators

Hydraulic Hydraulic actuators or hydraulic cylinders typically involve a hollow cylinder having a piston inserted in it. An unbalanced pressure applied to the piston generates a force that can move an external object. Since liquids are nearly incompressible, a hydraulic cylinder can provide controlled, precise linear displacement of the piston. The displacement is only along the axis of the piston. A familiar example of a manually operated hydraulic actuator is a hydraulic car jack. Typically though, the term "hydraulic actuator" refers to a device controlled by a hydraulic pump.

Pneumatic Pneumatic actuators, or pneumatic cylinders, are similar to hydraulic actuators except they use compressed air to generate force instead of a liquid. They work similarly to a piston in which air is pumped inside a chamber and pushed out of the other side of the chamber. Air actuators are not necessarily used for heavy duty machinery and instances where large amounts of weight are present. One of the reasons pneumatic linear actuators are preferred to other types is the fact that the power source is simply an air compressor. Because air is the input source, pneumatic actuators are able to be used in many places of mechanical activity. The downside is, most air compressors are large, bulky, and loud. They are hard to transport to other areas once installed. Pneumatic linear actuators are likely to leak and this makes them less efficient than mechanical linear actuators.

Piezoelectric actuators

The piezoelectric effect is a property of certain materials in which application of a voltage to the material causes it to expand. Very high voltages correspond to only tiny expansions. As a result, piezoelectric actuators can achieve extremely fine positioning resolution, but also have a very short range of motion. In addition, piezoelectric materials exhibit hysteresis which makes it difficult to control their expansion in a repeatable manner.

Electromechanical actuators

Electro-mechanical actuators are similar to mechanical actuators except that the control knob or handle is replaced with an electric motor. Rotary motion of the motor is converted to linear displacement. Electromechanical actuators may also be used to power a motor that converts electrical energy into mechanical torque. There are many designs of modern linear actuators and every company that manufactures them tends to have a proprietary method. The following is a generalized description of a very simple electro-mechanical linear actuator.

… excerpt ends here. Continue reading the full article.

Illustrations

Linear actuator: Conceptual design of a basic traveling-nut linear actuator. In this example the lead screw (gray) rotates while the lead nut (yellow) and tube (red) do not.
Conceptual design of a basic traveling-nut linear actuator. In this example the lead screw (gray) rotates while the lead nut (yellow) and tube (red) do not.
Linear actuator: DVD drive with leadscrew and stepper motor.
DVD drive with leadscrew and stepper motor.
Linear actuator: Floppy disc drive with leadscrew and stepper motor.
Floppy disc drive with leadscrew and stepper motor.
Linear actuator: A mechanical linear actuator with digital readout (a type of micrometer).
A mechanical linear actuator with digital readout (a type of micrometer).
Linear actuator: Roller screw actuation with traveling screw (rotating nut).
Roller screw actuation with traveling screw (rotating nut).

Worked examples

Example 1 — a first encounter with Linear actuator

Start with the simplest possible case. Write down what Linear actuator claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In science, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Linear actuator before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Linear actuator ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Linear actuator

In research
Linear actuator appears in science research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Linear actuator in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Linear actuator is common in secondary-school and first-year university syllabi. It links to neighbouring topics Actuators, Linear motion, Positioning instruments, so understanding it makes those chapters shorter.
In everyday life
Look for Linear actuator outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Linear actuator in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Linear actuator means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Linear actuator out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Linear actuator in simple terms?

A linear actuator is an actuator that creates linear motion (i.e., in a straight line), in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and d…

Why does Linear actuator matter?

Because it connects several science ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Linear actuator?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Linear actuator.

Tags

  • Actuators
  • Linear motion
  • Positioning instruments

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