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Machine shop

Machine shop is a engineering topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Machine shop rather than just read about it. In short: A machine shop or engineering workshop is a room, building, or company where machining, a form of subtractive manufacturing, is done. In a machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic (but sometimes of other materials such as glass or wood).

Machine shop — main illustration
Machine shop — illustration

Key takeaways

  • Machine shop belongs to engineering; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Machine shop to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Machine shop from memory before moving on to harder problems.

Reference excerpt

A machine shop or engineering workshop is a room, building, or company where machining, a form of subtractive manufacturing, is done. In a machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic (but sometimes of other materials such as glass or wood). A machine shop can be a small business (such as a job shop) or a portion of a factory, whether a toolroom or a production area for manufacturing. The building construction and the layout of the place and equipment vary, and are specific to the shop; for instance, the flooring in one shop may be concrete, or even compacted dirt, and another shop may have asphalt floors. A shop may be air-conditioned or not; but in other shops it may be necessary to maintain a controlled climate. Each shop has its own tools and machinery which differ from other shops in quantity, capability and focus of expertise. The parts produced can be the end product of the factory, to be sold to customers in the machine industry, the car industry, the aircraft industry, or others. It may encompass the frequent machining of customized components. In other cases, companies in those fields have their own machine shops. The production can consist of cutting, shaping, drilling, finishing, and other processes, frequently those related to metalworking. The machine tools typically include metal lathes, milling machines, machining centers, multitasking machines, drill presses, or grinding machines, many controlled with computer numerical control (CNC). Other processes, such as heat treating, electroplating, or painting of the parts before or after machining, are often done in a separate facility. A machine shop can contain some raw materials (such as bar stock for machining) and an inventory of finished parts. These items are often stored in a warehouse. The control and traceability of the materials usually depend on the company's management and the industries that are served, standard certification of the establishment, and stewardship. A machine shop can be a capital intensive business, because the purchase of equipment can require large investments. A machine shop can also be labour-intensive, especially if it is specialized in repairing machinery on a job production basis, but production machining (both batch production and mass production) is much more automated than it was before the development of CNC, programmable logic control (PLC), microcomputers, and robotics. It no longer requires masses of workers, although the jobs that remain tend to require high talent and skill. Training and experience in a machine shop can both be scarce and valuable. Methodology, such as the practice of 5S, the level of compliance over safety practices and the use of personal protective equipment by the personnel, as well as the frequency of maintenance to the machines and how stringent housekeeping is performed in a shop, may vary widely from one shop to another.

History

Until the 19th century The first machine shops started to appear in the 19th century when the Industrial Revolution was already long underway. Before the industrial revolution parts and tools were produced in workshops in local villages and cities on small-scale often for a local market. The first machinery that made possible the Industrial Revolution were also developed in similar workshops. The production machines in the first factories were built on site, where every part was still individually made to fit. After some time those factories started their own workshops, where parts of the existing machinery were repaired or modified. In those days textiles were the dominant industry, and these industries started to further develop their own machine tools.

19th century

Further development early in the 19th century in England, Germany and Scotland of machine tools and cheaper methods for the production of steel, such as the Bessemer steel, triggered the Second Industrial Revolution, which culminated in early factory electrification, mass production and the production line. The machine shop emerged as Burghardt called, a "place in which metal parts are cut to the size required and put together to form mechanical units or machines, the machines so made to be used directly or indirectly in the production of the necessities and luxuries of civilization." The rise of machine shops and their specific manufacturing and organizational problems triggered the early job shop management pioneers, whose theories became known as scientific management. One of the earliest publications in this field was Horace Lucian Arnold, who in 1896 wrote a first series of articles about "Modern Machine-Shop Economics." This work stretched out from production technology, production methods and factory lay out to time studies, production planning, and machine shop management. A series of publications on these topics would follow. In 1899 Joshua Rose published the book Modern machine-shop practice, about the operation, construction, and principles of shop machinery, steam engines, and electrical machinery.

… excerpt ends here. Continue reading the full article.

Illustrations

Machine shop: Modern machine shop workstation, 2009.
Modern machine shop workstation, 2009.
Machine shop: A machinist operating a lathe aboard HMS Apollo during World War I
A machinist operating a lathe aboard HMS Apollo during World War I
Machine shop: Late 19th-century machine shop
Late 19th-century machine shop
Machine shop: Gates Iron Works, Drafting Room, 1896
Gates Iron Works, Drafting Room, 1896
Machine shop: Planning department bulletin, showing how the work for each man or each machine in the machine shop is mapped out in advance, 1911.
Planning department bulletin, showing how the work for each man or each machine in the machine shop is mapped out in advance, 1911.

Worked examples

Example 1 — a first encounter with Machine shop

Start with the simplest possible case. Write down what Machine shop claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In engineering, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Machine shop before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Machine shop ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Machine shop

In research
Machine shop appears in engineering research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Machine shop in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Machine shop is common in secondary-school and first-year university syllabi. It links to neighbouring topics Machine shops, Machines, Manufacturing buildings and structures, so understanding it makes those chapters shorter.
In everyday life
Look for Machine shop outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Machine shop in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Machine shop means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Machine shop out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Machine shop in simple terms?

A machine shop or engineering workshop is a room, building, or company where machining, a form of subtractive manufacturing, is done. In a machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic (but sometimes of other materials such as glass or wood).

Why does Machine shop matter?

Because it connects several engineering ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Machine shop?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Machine shop.

Tags

  • Machine shops
  • Machines
  • Manufacturing buildings and structures
  • Secondary sector

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