Masten Space Systems was an aerospace manufacturer startup company in Mojave, California (formerly in Santa Clara, California) that was developing a line of vertical takeoff, vertical landing (VTVL) rockets, initially for uncrewed research sub-orbital spaceflights and eventually intended to support robotic orbital spaceflight launches. In 2020, NASA awarded Masten a contract for a lunar lander mission; NASA was to pay Masten US$75.9 million for Masten to build and launch a lander called XL-1 to take NASA and other customer payloads to the south pole of the Moon. Masten Mission One would have been Masten's first space flight; it was scheduled for launch in November 2023. The company filed for Chapter 11 bankruptcy in July 2022, and was later acquired by Astrobotic Technology in September 2022. Its web url "masten.aero" is still active, and its operations continue as "Astrobotic's Propulsion and Test Department".
Overview Masten Space Systems was a Mojave, California based rocket company that was developing a line of reusable VTVL spacecraft, and related rocket propulsion hardware. Masten Space Systems competed in the NASA and Northrop Grumman Lunar Lander Challenge X Prize in 2009, winning the level one second prize of US$150,000 and the level two first prize of US$1,000,000. On 2 November 2009, it was announced that Masten Space Systems had won first place in the level two category, with Armadillo Aerospace coming in second. Masten Space Systems was selected for the Lunar CATALYST initiative of the NASA on 30 April 2014. Masten was accepted to make a bid for NASA's Commercial Lunar Payload Services (CLPS) program on 29 November 2018. Masten proposed to NASA that Masten would develop a lunar lander called XL-1 to take scientific payload to the Moon. NASA accepted this proposal to be assessed, whether it would be developed or not, as part of the CLPS program. NASA would later choose which of the bids made for CLPS program by the various companies eligible to bid for CLPS the agency would eventually fund for development. On 8 April 2020, it was announced that NASA had selected Masten's CLPS bid to be developed. NASA awarded Masten a $75.9 million contract to build, launch, land and operate their XL-1 Moon lander. The lander would take payload from NASA and other customers to the south pole of the Moon. Masten Mission One, the first XL-1 lander, was scheduled for launch in November 2023. Masten Space Systems filed for Chapter 11 bankruptcy on July 28, 2022. The company's assets were purchased for US$4.5 million by Astrobotic Technology on September 8, 2022, who continues to operate the company's test vehicles.
Xombie Masten's Xombie (model XA-0.1B) won the US$150,000 second prize in the Level One competition of the Lunar Lander Challenge on 7 October 2009 with an average landing accuracy of 16 centimetres (6.3 in). The primary goal of these two airframes was to demonstrate stable, controlled flight using a GN&C system developed in-house at Masten. XA-0.1B originally featured four engines with 1,000 pounds-force (4 kN) thrust, but was converted in Spring 2009 to be powered by one engine of 750 pounds-force (3 kN) thrust. By October 2009, the regeneratively cooled isopropyl alcohol and liquid oxygen rocket engine was running at around 900 pounds-force (4 kN). XA-0.1B, nicknamed "Xombie", first flew free of tether 19 September 2009, and qualified for the Lunar Lander Challenge Level One second prize of $150,000 on 7 October 2009. In October 2016, NASA reported using Xombie to test the Landing Vision System (LVS), as part of the Autonomous Descent and Ascent Powered-flight Testbed (ADAPT) experimental technologies, for the Mars 2020 mission landing. After seeing Masten's success with Xombie in-air relight and vertical landing, SpaceX began evaluating this technique for use on the Falcon 9 booster. As of 7 March 2017, Xombie had flown 224 times.
Xoie Masten's Xoie (model XA-0.1E) won the US$1,000,000 Level Two prize of the Lunar Lander Challenge on October 30, 2009. They beat Armadillo Aerospace by just a bit more than 24 inches (610 mm) of total landing accuracy, with an average accuracy of about 7.5 inches (190 mm) on the two landings in the round-trip competition flight. Xoie had an aluminum frame and featured a version of Masten's 750 pounds-force (3 kN) thrust engine that produced around 1,000 pounds-force (4 kN) of thrust. "Xoie", as the craft was nicknamed, qualified for the Lunar Lander Challenge level two on October 30, 2009.
Xaero The Xaero reusable launch vehicle was a vertical-takeoff, vertical-landing (VTVL) rocket which was being developed by Masten in 2010–2011. It was proposed to NASA as a potential suborbital reusable launch vehicle (sRLV) for carrying research payloads under NASA's Flight Opportunities Program (initially known as the Commercial Reusable Suborbital Research/CRuSR program), projecting 30 kilometres (19 mi) altitude in initial flights of five to six minutes duration, while carrying a 10 kilograms (22 lb) research payload. It was propelled by the 1,150 pounds-force (5.1 kN) Cyclops-AL-3 rocket engine burning isopropyl alcohol and liquid oxygen. The first Xaero test vehicle flew 110 test flights before being destroyed in its 111th flight. During the record-setting flight on 11 September 2012, an engine valve stuck open during descent, and this was sensed by the control system. As designed, the flight termination system was triggered, destroying the vehicle before it could create a range safety problem. The final test flight was intended to test the vehicle at higher wind loads and altitudes, flying to an altitude of one kilometer while testing the flight controls at the higher ascent and descent velocities before returning to a precise landing point. The ascent and initial portion of the descent was nominal, prior to the stuck throttle valve which resulted in the termination of the flight prior to the planned precision landing.
Xaero-B Xaero-B was a follow-up to Xaero with the ability to reach 6 kilometres (3.7 mi) altitude with engine on throughout. Xaero-B was between 15 and 16 feet tall where Xaero was 12 feet tall. Xaero-B performed hot-fire testing and test flights. It would have been used for the bulk of research flights up to initial altitudes between 20 kilometres (12 mi) to 30 kilometres (19 mi). The vehicle has now been retired due to damage on a test flight in April 2017. It flew 75 times.
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