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Mean time between failures

Mean time between failures is a engineering topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Mean time between failures rather than just read about it. In short: Mean time between failures (MTBF) is the predicted elapsed time between inherent failures of a mechanical or electronic system during normal system operation. MTBF can be calculated as the arithmetic mean (average) time between failures of a system.

Mean time between failures — main illustration
Mean time between failures — illustration

Key takeaways

  • Mean time between failures belongs to engineering; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Mean time between failures to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Mean time between failures from memory before moving on to harder problems.

Reference excerpt

Mean time between failures (MTBF) is the predicted elapsed time between inherent failures of a mechanical or electronic system during normal system operation. MTBF can be calculated as the arithmetic mean (average) time between failures of a system. The term is used for repairable systems while mean time to failure (MTTF) denotes the expected time to failure for a non-repairable system. The definition of MTBF depends on the definition of what is considered a failure. For complex, repairable systems, failures are considered to be those out of design conditions which place the system out of service and into a state for repair. Failures which occur that can be left or maintained in an unrepaired condition, and do not place the system out of service, are not considered failures under this definition. In addition, units that are taken down for routine scheduled maintenance or inventory control are not considered within the definition of failure. The higher the MTBF, the longer a system is likely to work before failing.

Overview Mean time between failures (MTBF) describes the expected time between two failures for a repairable system. For example, three identical systems starting to function properly at time 0 are working until all of them fail. The first system fails after 100 hours, the second after 120 hours and the third after 130 hours. The MTBF of the systems is the average of the three failure times, which is 116.667 hours. If the systems were non-repairable, then their MTTF would be 116.667 hours. In general, MTBF is the "up-time" between two failure states of a repairable system during operation as outlined here:

For each observation, the "down time" is the instantaneous time it went down, which is after (i.e. greater than) the moment it went up, the "up time". The difference ("down time" minus "up time") is the amount of time it was operating between these two events. By referring to the figure above, the MTBF of a component is the sum of the lengths of the operational periods divided by the number of observed failures:

MTBF = ∑ ( start of downtime − start of uptime ) number of failures . {\displaystyle {\text{MTBF}}={\frac {\sum {({\text{start of downtime}}-{\text{start of uptime}})}}{\text{number of failures}}}.}

In a similar manner, mean down time (MDT) can be defined as

MDT = ∑ ( start of uptime − start of downtime ) number of failures . {\displaystyle {\text{MDT}}={\frac {\sum {({\text{start of uptime}}-{\text{start of downtime}})}}{\text{number of failures}}}.}

Mathematical description The MTBF is the expected value of the random variable T {\displaystyle T} indicating the time until failure. Thus, it can be written as

MTBF = E { T } = ∫ 0 ∞ t f T ( t ) d t {\displaystyle {\text{MTBF}}=\mathbb {E} \{T\}=\int _{0}^{\infty }tf_{T}(t)\,dt}

where f T ( t ) {\displaystyle f_{T}(t)} is the probability density function of T {\displaystyle T} . Equivalently, the MTBF can be expressed in terms of the reliability function R T ( t ) {\displaystyle R_{T}(t)} as

MTBF = ∫ 0 ∞ R ( t ) d t {\displaystyle {\text{MTBF}}=\int _{0}^{\infty }R(t)\,dt} . The MTBF and T {\displaystyle T} have units of time (e.g., hours). Any practically-relevant calculation of the MTBF assumes that the system is working within its "useful life period", which is characterized by a relatively constant failure rate (the middle part of the "bathtub curve") when only random failures are occurring. In other words, it is assumed that the system has survived initial setup stresses and has not yet approached its expected end of life, both of which often increase the failure rate. Assuming a constant failure rate λ {\displaystyle \lambda } implies that T {\displaystyle T} has an exponential distribution with parameter λ {\displaystyle \lambda } . Since the MTBF is the expected value of T {\displaystyle T} , it is given by the reciprocal of the failure rate of the system,

… excerpt ends here. Continue reading the full article.

Worked examples

Example 1 — a first encounter with Mean time between failures

Start with the simplest possible case. Write down what Mean time between failures claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In engineering, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Mean time between failures before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Mean time between failures ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Mean time between failures

In research
Mean time between failures appears in engineering research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Mean time between failures in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Mean time between failures is common in secondary-school and first-year university syllabi. It links to neighbouring topics Engineering failures, Reliability indices, Survival analysis, so understanding it makes those chapters shorter.
In everyday life
Look for Mean time between failures outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Mean time between failures in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Mean time between failures means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Mean time between failures out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Mean time between failures in simple terms?

Mean time between failures (MTBF) is the predicted elapsed time between inherent failures of a mechanical or electronic system during normal system operation. MTBF can be calculated as the arithmetic mean (average) time between failures of a system.

Why does Mean time between failures matter?

Because it connects several engineering ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Mean time between failures?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Mean time between failures.

Tags

  • Engineering failures
  • Reliability indices
  • Survival analysis

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