Natural refrigerants are considered substances that serve as refrigerants in refrigeration systems (including refrigerators, HVAC, and air conditioning). They are alternatives to synthetic refrigerants such as chlorofluorocarbon (CFC), hydrochlorofluorocarbon (HCFC), and hydrofluorocarbon (HFC) based refrigerants. Unlike other refrigerants, natural refrigerants can be found in nature and are commercially available thanks to physical industrial processes like fractional distillation, chemical reactions such as Haber process and spin-off gases. The most prominent of these include various natural hydrocarbons, carbon dioxide, ammonia, and water. With the current technologies available, almost 75 percent of the refrigeration and air conditioning sector has the potential to be converted to natural refrigerants.
Background
Synthetic refrigerants have been used in refrigeration systems since the creation of CFCs and HCFCs in 1929. When these refrigerants leak out of systems and into the atmosphere they can have adverse results on the ozone layer and global warming. CFC refrigerants contain carbon, fluorine, and chlorine and become a significant source of inorganic chlorine in the stratosphere after their photolytic decomposition by UV radiation. Released chlorine also becomes active in destroying the ozone layer. HCFCs have shorter atmospheric lifetimes than CFCs due to their addition of hydrogen, but still have adverse effects on the environment from their chlorine elements. HFCs do not contain chlorine and have short atmospheric lives, but still absorb infrared radiation to contribute to the greenhouse effect from their fluorine elements. In 1987 the Montreal Protocol first acknowledged these dangers and banned the use of CFCs by 2010. A 1990 amendment included agreements to phase out the use of HCFCs by 2020 with production and import being eliminated by 2030. HFC refrigerants, which have a negligible impact on the ozone layer, were seen as viable replacements, but these too have a high impact on global warming. The Kigali amendment of 2016 calls for these HFCs to be cut back by 80% over the next 30 years. Natural refrigerants are one of the potential options for replacement of HFCs, and are growing in usage and popularity as a result. The natural refrigerant industry is expected to have a compounded annual growth rate of 8.5% over the next 4 years, and is expected to become a US$2.88 billion industry by 2027.
Sustainability metrics Refrigerants are typically evaluated on both their global warming potential (GWP) and ozone depletion potential (ODP). The GWP scale is standardized to carbon dioxide, where the refrigerant's value is the multiple of the heat that would be absorbed by the same mass of carbon dioxide over a period of time. This is generally measured over a 100-year period. ODP measures the relative impact of a refrigerant to the ozone layer, standardized to R-11, which has a value of 1. GWP and ODP vary greatly among the different refrigerants. CFCs are generally the highest impact, with a high GWP and ODP. HCFCs have similar GWP values and medium ODP values. HFCs again have similar GWP values but a zero ODP value. Natural refrigerants have low to zero GWP values and zero ODP values. Natural refrigerants are therefore gaining increased interest to replace HFCs and offer a more sustainable option for refrigeration.
Refrigerants
Hydrocarbons as refrigerants Pure hydrogen compounds see moderate use in refrigeration. Hydrocarbons are a viable option as refrigerants because, besides providing cooling properties, they are also plentiful and energy efficient. They are rated to be up to 50% more energy efficient than synthetic refrigerants. Hydrocarbons are also environmentally friendly, as they exist in nature and rank low on the global warming potential (GWP) scale. Historically, hydrocarbons have mainly seen use as a refrigerant for industrial chilling and refrigeration, but with the current shift towards natural refrigerants they are starting to see an increase in use in other areas of refrigeration. They are the favored refrigerant of many European countries. Hydrocarbons used as refrigerants include:
Methane (CH4) [R-50] Ethane (CH3CH3) [R-170] Propane (CH3CH2CH3) [R-290] Ethylene (CH2CH2) [R-1150] n-butane (CH3CH2CH2CH3) [R-600] Isobutane (CH(CH3)3) [R-600a] Propylene (CH3CHCH2) [R-1270] Pentane (CH3CH2CH2CH2CH3) [R-601] Isopentane (CH(CH3)2CH2CH3) [R-601a] Cyclopentane ((CH2)5)
Flammability The main detriment of using hydrocarbons as refrigerants is that they are extremely flammable at higher pressures. In the past, this risk was mitigated by turning hydrocarbons into CFCs, HCFCs, and HFCs, but with the increasing avoidance of such substances, the problem of flammability must be addressed. Refrigeration systems work by pressurizing the refrigerant to a point where it begins to display refrigerant properties, but with the risk of pressurizing hydrocarbons there is a higher level of caution needed for the internal pressure. In order for hydrocarbons to combust, there must first be a release of hydrocarbons which mix with the correct proportion of air, and then an ignition source must be present. The range of flammability for hydrocarbons lie between 1 and 10%, and an ignition source must have an energy greater than 0.25 J or a temperature greater than 440 °C. Current safety measures regarding the usage of hydrocarbons are outlined by the Environmental Protection Agency (EPA). EPA guidelines of hydrocarbon usage as a refrigerant include specifically designating pressure ranges for hydrocarbon refrigerant systems, ensuring the removal of potentially fire-starting components from hydrocarbon refrigerant systems such as electrical components prone to sparking, and placing standards on the construction of the systems to ensure a higher level of safety. Installing ventilation such that the concentration in air would be less than the flammability limit and reducing the maximum charge size of the refrigerant are other viable safety measures. Technological advances to reduce the total refrigerant charge amount have been recently obtained using aluminum mini-channel heat exchangers.
Applications and uses Hydrocarbon refrigerant markets have been growing as a result of increased concern for environmental effects of typical synthetic refrigerants. According to ASHRAE, available equipment that utilizes hydrocarbon refrigerant includes the following:
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