The nickel–iron battery (NiFe battery) is a rechargeable battery having nickel(III) oxide-hydroxide positive plates and iron negative plates, with an electrolyte of potassium hydroxide. The active materials are held in nickel-plated steel tubes or perforated pockets. It is a very robust battery which is tolerant of abuse, (overcharge, overdischarge, and short-circuiting) and can have very long life even if so treated. It is often used in backup situations where it can be continuously charged and can last for more than 20 years. Due to its low specific energy, poor charge retention, and high cost of manufacture, other types of rechargeable batteries have displaced the nickel–iron battery in most applications.
Uses Many railway vehicles use NiFe batteries. Some examples are London underground electric locomotives and New York City Subway car – R62A. The technology has regained popularity for off-the-grid applications where daily charging makes it an appropriate technology.
Battolyser When nickel-iron and lead batteries are fully charged they start to produce hydrogen, which was seen as a disadvantage. Now, nickel–iron batteries are being investigated for use as combined batteries and electrolysis for hydrogen production for fuel cell cars and storage. These "battolysers" could be charged and discharged like conventional batteries, and would produce hydrogen when fully charged. 'Battolyser' is a registered trademark of the Dutch spin off of the University of Delft Battolyser Systems. In 2023 Battolyser has installed the first industrial-scale Battolyser system at the RWE Magnum power gasplant in Delfzijl.
Durability The ability of these batteries to survive frequent cycling is due to the low solubility of the reactants in the electrolyte. The formation of metallic iron during charge is slow because of the low solubility of the ferrous hydroxide. While the slow formation of iron crystals preserves the electrodes, it also limits the high rate performance: these cells charge slowly, and are only able to discharge slowly. Nickel–iron cells should not be charged from a constant voltage supply since they can be damaged by thermal runaway; the cell internal voltage drops as gassing begins, raising temperature, which increases current drawn and so further increases gassing and temperature.
Electrochemistry The half-cell reaction at the positive plate from black nickel(III) oxide-hydroxide NiO(OH) to green nickel(II) hydroxide Ni(OH)2 :
2 NiO ( OH ) + 2 H 2 O + 2 e − ↽ − − ⇀ 2 Ni ( OH ) 2 + 2 OH − {\displaystyle {\ce {2 NiO(OH) + 2 H2O + 2 e- <=> 2 Ni(OH)2 + 2 OH-}}}
and at the negative plate:
Fe + 2 OH − ↽ − − ⇀ Fe ( OH ) 2 + 2 e − {\displaystyle {\ce {Fe + 2 OH- <=> Fe(OH)2 + 2 e-}}}
(Discharging is read left to right, charging is from right to left.) The open-circuit voltage is 1.4 volts, dropping to 1.2 volts during discharge. The electrolyte mixture of potassium hydroxide and lithium hydroxide is not consumed in charging or discharging, so unlike a lead-acid battery the electrolyte specific gravity does not indicate state of charge. The voltage required to charge the NiFe battery is equal to or greater than 1.6 volts per cell. The inclusion of lithium hydroxide improves the performance of the cell. The equalization charge voltage is 1.65 volts.
History
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