Offshore concrete structures, or concrete offshore structures, are structures built from reinforced concrete for use in the offshore marine environment. They serve the same purpose as their steel counterparts in oil and gas production and storage. The first concrete oil platform was installed in the North Sea in the Ekofisk oil field in 1973 by Phillips Petroleum, and they have become a significant part of the marine construction industry. Since then at least 47 major concrete offshore structures have been built. Concrete offshore structures are mostly used in the petroleum industry as drilling, extraction or storage units for crude oil or natural gas. These large structures house machinery and equipment used to drill for, or extract, oil and gas. Concrete offshore structures are not limited to applications within the oil and gas industry, several conceptual studies have shown that concrete support structures for offshore wind turbines can be competitive compared to the more common steel structures, especially for greater water depths. Depending on the circumstances, platforms may be attached to the ocean floor, consist of an artificial island, or be floating. Generally, offshore concrete structures are classified into fixed and floating structures. Fixed structures are mostly built as concrete gravity based structures (CGS, also termed as caisson type), where the loads bear down directly on the uppermost layers as soil pressure. The caisson provides buoyancy during construction and towing and acts also as a foundation structure in the operation phase. Furthermore, the caisson could be used as storage volume for oil or other liquids. Floating units may be held in position by anchored wires or chains in a spread mooring pattern. Because of the low stiffness in those systems, the natural frequency is low and the structure can move with all six degrees of freedom. Floating units serve as production units, storage and offloading units (FSO) or for crude oil or as terminals for liquefied natural gas (LNG). A more recent development is concrete sub-sea structures. Concrete offshore structures are highly durable, constructed of low-maintenance material, suitable for harsh and/or arctic environment (like ice and seismic regions), can carry heavy topsides, may be designed to provide storage capacity, can be suitable for soft ground and are economical for water depths larger than 150 m. Most gravity-type platforms need no additional fixing because of their large foundation dimensions and extremely high weight.
Fixed structures Since the 1970s, several fixed concrete platform designs have been developed. Most of the designs have in common a base caisson (normally for storage of oil) and shafts penetrating the water surface to carry the topside. In the shafts normally utility systems for offloading, drilling, draw down and ballast are put up. Concrete offshore platforms of the gravity-base type are almost always constructed in their vertical attitude. This allows the inshore installation of deck girders and equipment and the later transport of the whole structure to the installation site. The most common concrete designs are:
Condeep (with one, two, three or four columns) ANDOC (with four columns) Sea Tank (with two or four columns) C G Doris Arup Concrete Gravity Substructure (CGS)
Condeep Type Condeep refers to a make of gravity base structure for oil platforms invented by Olav Mo and fabricated by Norwegian Contractors in Norway. Condeep usually consists of a base of concrete oil storage tanks from which one, three or four concrete shafts rise. The original Condeep always rests on the sea floor, and the shafts rise to about 30m above the sea level. The platform deck itself is not a part of the construction. The Condeep Platforms Brent B (1975) and Brent D (1976) were designed for a water depth of 142m in the Brent oilfield operated by Shell. Their main mass is represented by the storage tank (ca. 100m diameter and 56m high, consisting of 19 cylindrical compartments with 20m diameter). Three of the cells are extended into shafts tapering off at the surface and carrying a steel deck. The tanks serve as storage of crude oil in the operation phase. During the installation these tanks have been used as ballast compartment. Among the largest Condeep type platform are the Troll A platform and the Gullfaks C. Troll A was built within four years and deployed in 1995 to produce gas from the Troll oil field which was developed by Norske Shell, since 1996 operated by Statoil. A detailed overview about Condeep platforms is given in a separate article. Concrete Gravity Base Structures (CGBS) is a further development of the first-generation Condeep drilling/production platforms installed in the North Sea between the late 1970s and mid '90s. The CGBS have no oil storage facilities and the topside installations will be carried out in the field by a float-over mating method. Current or most recent projects are:
Sakhalin-II platforms (Piltun-Astokhskoye B (PA-B) platform and Lunskoye (LUN-A) platform)
C G DORIS Type The first concrete gravity platform in the North Sea was a C G Doris platform, the Ekofisk Tank, in Norwegian waters. The structure has a shape not unlike a marine sea island and is surrounded by a perforated breakwater wall (Jarlan patent). The original proposal of the French group C G DORIS (Compagnie General pour les Developments Operationelles des Richesses Sous-Marines) for a prestressed post-tensioned concrete "island" structure was adopted on cost and operational grounds. DORIS was general contractor responsible for the structural design: the concrete design was prepared and supervised on behalf of DORIS by Europe-Etudes. Further example for the C G DORIS designs are the Frigg platforms, the Ninian Central Platform and the Schwedeneck platforms. The design typically consists of a large volume caisson based on the sea floor merging into a monolithic structure, which is offering the base for the deck. The single main leg is surrounded by an outer breaker wall perforated with so called Jarlan holes. This wall is intended to break up waves, thus reducing their forces.
McAlpine/Sea Tank This design is quite similar to the Condeep type.
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