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Open manufacturing

Open manufacturing is a science topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Open manufacturing rather than just read about it. In short: Open manufacturing, also known as open production, maker manufacturing or material peer production and with the slogan "Design Global, Manufacture Local" is a new model of socioeconomic production in which physical objects are produced in an open, collaborative and distributed manner and based on open design and open-source principles. Open manufacturing combines the following elements of a production process: new o…

Key takeaways

  • Open manufacturing belongs to science; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Open manufacturing to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Open manufacturing from memory before moving on to harder problems.

Reference excerpt

Open manufacturing, also known as open production, maker manufacturing or material peer production and with the slogan "Design Global, Manufacture Local" is a new model of socioeconomic production in which physical objects are produced in an open, collaborative and distributed manner and based on open design and open-source principles. Open manufacturing combines the following elements of a production process: new open production tools and methods (such as 3D printers), new value-based movements (such as the maker movement), new institutions and networks for manufacturing and production (such as FabLabs), and open source methods, software and protocols. Open manufacturing may also include digital modeling and fabrication and computer numeric control (CNC) of the machines used for production through open source software and open source hardware. The philosophy of open manufacturing is close to the open-source movement, but aims at the development of physical products rather than software. The term is linked to the notion of democratizing technology as embodied in the maker culture, the DIY ethic, the open source appropriate technology movement, the Fablab-network and other rooms for grassroots innovation such as hackerspaces.

Principles The openness of "open manufacturing" may relate to the nature of the product (open design), to the nature of the production machines and methods (e.g. open source 3D-printers, open source CNC), to the process of production and innovation (commons-based peer production / collaborative / distributed manufacturing), or to new forms of value creation (network-based bottom-up or hybrid versus business-centric top down). Jeremy Rifkin argues, that open production through 3D-printing "will eventually and inevitably reduce marginal costs to near zero, eliminate profit, and make property exchange in markets unnecessary for many (though not all) products".

Socioeconomic implications The following points are seen as key implications of open manufacturing:

a democratization of (the means of) production, a decentralization of production and local value creation (global cooperation – local manufacturing), the possibility to produce high quality prototypes and products in small quantities at moderate (to increasingly low) prices, the closing of the gap between the formal and informal sector and opportunities for bottom-up open innovation, and a transition from consumer to producer for manufactured goods. In the context of socioeconomic development, open manufacturing has been described as a path towards a more sustainable industrialization on a global scale, that promotes "social sustainability" and provides the opportunity to shift to a "collaboration-oriented industrialization driven by stakeholders from countries with different development status connected in a global value creation at eye level". For developing countries, open production could notably lead to products more adapted to local problems and local markets and reduce dependencies on foreign goods, as vital products could be manufactured locally. In such a context, open manufacturing is strongly linked to the broader concept of Open Source Appropriate Technology movement.

Views According to scholar Michel Bauwens, Open Manufacturing is "the expansion of peer production to the world of physical production". Redlich and Bruns define "Open Production" as "a new form of coordination for production systems that implies a superior broker system coordinating the information and material flows between the stakeholders of production", and which will encompass the entire value creation process for physical goods: development, manufacturing, sales, support etc. Vasilis Kostakis et al argue that Open Manufacturing can organize production by prioritising socio-ecological well-being over corporate profits, over-production and excess consumption A policy paper commissioned by the European Commission uses the term "maker manufacturing" and positions it between social innovation, open source ICT and manufacturing.

Criticism A number of factors are seen to hamper the broad-based application of the model of "open manufacturing" and / or to realize its positive implications for more sustainable global production pattern. The first factor is the sustainability of commons-based peer production models: "Empowerment happens only, if the participants are willing to share their knowledge with their colleagues. The participation of the actors cannot be guaranteed, thus there are many cases known, where participation could only be insufficiently realized". Other problems include missing or inadequate systems of quality control, the persistent paradigm of high-volume manufacturing and its cost-efficiency, the lack of widely adopted platforms to share hardware designs, as well as challenges linked to the joint-ownership paradigm behind the open licences of open manufacturing and the fact, that hardware is much more difficult to share and to standardize than software. In developing countries, a number of factors need to be considered in addition to the points above. Scholar Waldman-Brown names the following: lack of manufacturing expertise and informality of current SMMs in emerging markets as an obstacle to quality control for final products and raw material as well as universities and vocational training programs not apt to react rapidly enough to provide the necessary knowledge and qualifications.

Examples Open Source Ecology, a project for designing and building open source industrial machines, fabricated by eXtreme Manufacturing RepRap Project, a project to create an open-source self-copying 3D printer. Wikispeed, an automotive manufacturer that produces modular design cars using open source tools Local Motors: Applying open production to the field of transport and vehicles

See also

References

External links The Emergence of Open Design and Open Manufacturing Michel Bauwens, We Magazine Volume 2 http://openmanufacturing.net/ Short introduction and online group.

Worked examples

Example 1 — a first encounter with Open manufacturing

Start with the simplest possible case. Write down what Open manufacturing claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In science, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Open manufacturing before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Open manufacturing ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Open manufacturing

In research
Open manufacturing appears in science research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Open manufacturing in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Open manufacturing is common in secondary-school and first-year university syllabi. It links to neighbouring topics 3D printing, Collaboration, Economic systems, so understanding it makes those chapters shorter.
In everyday life
Look for Open manufacturing outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Open manufacturing in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Open manufacturing means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Open manufacturing out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Open manufacturing in simple terms?

Open manufacturing, also known as open production, maker manufacturing or material peer production and with the slogan "Design Global, Manufacture Local" is a new model of socioeconomic production in which physical objects are produced in an open, collaborative and distributed manner and based on o…

Why does Open manufacturing matter?

Because it connects several science ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Open manufacturing?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Open manufacturing.

Tags

  • 3D printing
  • Collaboration
  • Economic systems
  • Manufacturing
  • Open-source economics
  • Public commons

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