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Operational technology

Operational technology is a engineering topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Operational technology rather than just read about it. In short: Operational technology (OT) is hardware and software that detects or causes a change, through the direct monitoring and/or control of industrial equipment, assets, processes, and events. The term has become established to demonstrate the technological and functional differences between traditional information technology (IT) systems and industrial control systems (ICS) environment, the so-called "IT in the non-carpe…

Key takeaways

  • Operational technology belongs to engineering; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Operational technology to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Operational technology from memory before moving on to harder problems.

Reference excerpt

Operational technology (OT) is hardware and software that detects or causes a change, through the direct monitoring and/or control of industrial equipment, assets, processes, and events. The term has become established to demonstrate the technological and functional differences between traditional information technology (IT) systems and industrial control systems (ICS) environment, the so-called "IT in the non-carpeted areas".

Technology The term usually describes environments containing industrial control systems (ICS), such as supervisory control and data acquisition (SCADA) systems, distributed control system (DCS), remote terminal units (RTU) and programmable logic controllers (PLC), as well as dedicated networks and organization units. The built environment, whether commercial or domestic, is increasingly controlled and monitored via Internet of Things (IoT) and Industrial Internet of Things (IIoT) devices. In this application space, these IoT devices are both interconnected via converged technology edge IoT platforms and or via "cloud" based applications. Embedded Systems are also included in the sphere of operational technology (e.g. smart instrumentation), along with a large subset of scientific data acquisition, control, and computing devices.

Systems Systems that process operational data (including electronic, telecommunications, computer systems and technical components) are included under the term operational technology. OT systems can be required to control valves, engines, conveyors and other machines to regulate various process values, such as temperature, pressure, flow, and to monitor them to prevent hazardous conditions. OT systems use various technologies for hardware design and communications protocols, that are unknown in IT. Common problems include supporting legacy systems & devices and numerous vendor architectures and standards. Since OT systems often supervise industrial processes, most of the time availability must be sustained. This often means that real time (or near-real time) processing is required, with high rates of reliability and availability. Laboratory systems (heterogenous Instruments with embedded computer systems or often non standardized technical components used in their computer systems) are commonly a borderline case between IT and OT since they mostly clearly don't fit into standard IT scope but also are often not part of OT core definitions. This kind of environment may also be referred to as industrial information technology (IIT).

Protocols Historical OT networks utilized proprietary protocols optimized for the required functions, some of which have become adopted as 'standard' industrial communications protocols (e.g. DNP3, Modbus, Profibus, LonWorks, DALI, BACnet, KNX, EnOcean and OPC-UA). More recently IT-standard network protocols are being implemented in OT devices and systems to reduce complexity and increase compatibility with more traditional IT hardware (e.g. TCP/IP); this however has had a demonstrable reduction in security for OT systems, which in the past have relied on air gaps and the inability to run PC-based malware (see Stuxnet for a well-known example of this change).

Origins The term operational technology as applied to industrial control systems was first published in a research paper from Gartner in May 2006 (Steenstrup, Sumic, Spiers, Williams) and presented publicly in September 2006 at the Gartner Energy and Utilities IT Summit. Initially the term was applied to power utility control systems, but over time was adopted by other industrial sectors and used in combination with IoT. A principal driver of the adoption of the term was that the nature of operational technology platforms had evolved from bespoke proprietary systems to complex software portfolios that rely on IT infrastructure. This change was termed IT OT convergence. The concept of aligning and integrating the IT and OT systems of industrial companies gained importance as companies realized that physical assets and infrastructure was both managed by OT systems but also generated data for the IT systems running the business. In May 2009 a paper was presented at the 4th World Congress on Engineering Asset Management Athens, Greece outlining the importance of this in the area of asset management Industrial technology companies such as GE, Hitachi, Honeywell, Siemens, ABB and Rockwell are the main providers of OT platforms and systems either embedded in equipment or added to them for control, management and monitoring. These industrial technology companies have needed to evolve into software companies rather than being strictly machine providers. This change impacts their business models which are still evolving

Security Security of operational technology systems has historically relied almost entirely on the standalone nature of OT installations, security by obscurity. At least since 2005 OT systems have become linked to IT systems with the corporate goal of widening an organization's ability to monitor and adjust its OT systems, which has introduced massive challenges in securing them. Approaches known from regular IT are usually replaced or redesigned to align with the OT environment. OT has different priorities and a different infrastructure to protect when compared with IT; typically IT systems are designed around 'Confidentiality, Integrity, Availability' (i.e. keep information safe and correct before allowing a user to access it) whereas OT systems require 'realtime control and functionality change flexibility, availability, integrity, confidentiality' to operate effectively (i.e. present the user with information wherever possible and worry about correctness or confidentiality after). Other challenges affecting the security of OT systems include:

OT components are often built without basic IT security requirements being factored in, aiming instead at achieving functional goals. These components may be insecure by design and vulnerable to cyber-attacks. Vendor dependency: Due to the general lack of knowledge related to industrial automation, most companies are heavily dependent on their OT vendors. This leads to vendor lock-in, eroding the ability to implement security fixes. Critical assets: Because of OT's role in monitoring and controlling critical industrial process, OT systems are very often part of national critical infrastructures. As such they may require enhanced security features as a result.

… excerpt ends here. Continue reading the full article.

Worked examples

Example 1 — a first encounter with Operational technology

Start with the simplest possible case. Write down what Operational technology claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In engineering, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Operational technology before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Operational technology ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Operational technology

In research
Operational technology appears in engineering research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Operational technology in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Operational technology is common in secondary-school and first-year university syllabi. It links to neighbouring topics Control engineering, so understanding it makes those chapters shorter.
In everyday life
Look for Operational technology outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Operational technology in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Operational technology means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Operational technology out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Operational technology in simple terms?

Operational technology (OT) is hardware and software that detects or causes a change, through the direct monitoring and/or control of industrial equipment, assets, processes, and events. The term has become established to demonstrate the technological and functional differences between traditional…

Why does Operational technology matter?

Because it connects several engineering ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Operational technology?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Operational technology.

Tags

  • Control engineering

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