Plastic pipe is a tubular section, or hollow cylinder, made of plastic. It is usually, but not necessarily, of circular cross-section, used mainly to convey substances which can flow—liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipes are far stiffer per unit weight than solid members. Plastic pipework is used for the conveyance of drinking water, waste water, chemicals, heating fluid and cooling fluids, foodstuffs, ultra-pure liquids, slurries, gases, compressed air, irrigation, plastic pressure pipe systems, and vacuum system applications.
Types There are three basic types of plastic pipe:
Solid wall pipe Extruded pipes consisting of one layer of a homogeneous matrix of thermoplastic material which is ready for use in a pipeline.
Structured wall pipe Structured-wall pipes and fittings are products which have an optimized design with regard to material usage to achieve the physical, mechanical and performance requirements. Structured Wall Pipes are tailor made solutions of piping systems, for a variety of applications and in most cases developed in cooperation with users.
Barrier pipe Pipe incorporating a flexible metallic layer as the middle of three bonded layers. Barrier pipe is used, for example, to provide additional protection for the contents passing through the pipe (particularly drinking water) from aggressive chemicals or other pollution when laid in ground contaminated by previous use. Most plastic pipe systems are made from thermoplastic materials. The production method involves melting the material, shaping, and then cooling. Pipes are normally produced by extrusion.
Standards Plastic pipe systems fulfil a variety of service requirements. Product standards for plastics pipe systems are prepared within the CEN/TC155 standards committee. These requirements are described in a set of European Product Standards for each application alongside their specific characteristics, for example:
Conveyance of drinking water: Hygienic requirements Conveyance of gas: Highest Safety requirements Plastic pipes for radiant heating and floor heating: Temperature resistance over decades Sewer applications: High chemical resistance Plastic pipes are capable of fulfilling the specific requirement for each application. They do so over a long lifetime and with reliability and safety. The key success factor is achieved by maintaining consistently high quality levels. For plastic pipe products, these levels are defined by the different standards. Two aspects are fundamentally important for the performance of plastic pipes: flexibility and long lifetime.
Materials used
Material characteristics
ABS (acrylonitrile butadiene styrene) Acrylonitrile butadiene styrene (ABS) is used for the conveyance of potable water, slurries and chemicals. Most commonly used for DWV (drain-waste-vent) applications. It has a wide temperature range, from -40 °C to +60 °C. ABS is a thermoplastic material and was originally developed in the early 1950s for use in oil fields and the chemical industry. The variability of the material and its relative cost effectiveness has made it a popular engineering plastic. It can be tailored to a range of applications by modifying the ratio of the individual chemical components. They are used mainly in industrial applications where high impact strength and rigidity are essential. This material is also used in non-pressure piping systems for soil and waste.
CPVC (chlorinated polyvinyl chloride) Chlorinated polyvinyl chloride (CPVC) is resistant to many acids, bases, salts, paraffinic hydrocarbons, halogens and alcohols. It is not resistant to solvents, aromatics and some chlorinated hydrocarbons. It can carry higher temperature liquids than uPVC with a max operating temperature reaching 200 °F (93.3 °C). Due to its greater temperature threshold and chemical resistance, CPVC is one of the main recommended material choices in residential, commercial, and industrial water and liquid transport.
HDPE (high-density polyethylene) High-density polyethylene (HDPE) - HDPE pipe is strong, flexible and light weight. It has a zero leak rate when fused together.
PB-1 (polybutylene) PB-1 is used in pressure piping systems for hot and cold potable water, pre-insulated district heating networks, and surface heating and cooling systems. Key properties are weldability, temperature resistance, flexibility and high hydrostatic pressure resistance. One standard type, PB 125, has a minimum required strength (MRS) of 12.5 MPa. It also has low noise transmission, low linear thermal expansion, no corrosion and calcification. PB-1 piping systems are no longer sold in North America. Market share in Europe and Asia is small but steadily growing. In some markets, e.g. Kuwait, UK, Korea and Spain, PB-1 has a strong position.
PE (polyethylene)
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