Rebreather

A rebreather is a breathing apparatus that absorbs the carbon dioxide of a user's exhaled breath to permit the rebreathing (recycling) of the substantial unused oxygen content, and unused inert content when present, of each breath. Oxygen is added to replenish the amount metabolised by the user. This differs from open-circuit breathing apparatus, where the exhaled gas is discharged directly into the environment. The purpose is to extend the breathing endurance of a limited gas supply, while also eliminating the bubbles otherwise produced by an open circuit system. The latter advantage over other systems is useful for covert military operations by frogmen, as well as for undisturbed observation of underwater wildlife. A rebreather is generally understood to be a portable apparatus carried by the user. The same technology on a vehicle or non-mobile installation is more likely to be referred to as a life-support system. Rebreather technology may be used where breathing gas supply is limited, such as underwater, in space, where the environment is toxic or hypoxic (as in firefighting), mine rescue, high-altitude operations, or where the breathing gas is specially enriched or contains expensive components, such as helium diluent or anaesthetic gases. Rebreathers are used in many environments: underwater, diving rebreathers are a type of self-contained underwater breathing apparatus which have provisions for both a primary and emergency gas supply. On land they are used in industrial applications where poisonous gases may be present or oxygen may be absent, firefighting, where firefighters may be required to operate in an atmosphere immediately dangerous to life and health for extended periods, in hospital anaesthesia breathing systems to supply controlled concentrations of anaesthetic gases to patients without contaminating the air that the staff breathe, and at high altitude, where the partial pressure of oxygen is low, for high altitude mountaineering. In aerospace there are applications in unpressurised aircraft and for high altitude parachute drops, and above the Earth's atmosphere, in space suits for extra-vehicular activity. Similar technology is used in life-support systems in submarines, submersibles, atmospheric diving suits, underwater and surface saturation habitats, spacecraft, and space stations, and in gas reclaim systems used to recover the large volumes of helium used in saturation diving. The recycling of breathing gas comes at the cost of technological complexity and specific hazards, some of which depend on the application and type of rebreather used. Mass and bulk may be greater or less than open circuit depending on circumstances. Electronically controlled diving rebreathers may automatically maintain a partial pressure of oxygen between programmable upper and lower limits, or set points, and be integrated with decompression computers to monitor the decompression status of the diver and record the dive profile.

General concept As a person breathes, the body consumes oxygen and produces carbon dioxide. Base metabolism requires about 0.25 L/min of oxygen from a breathing rate of about 6 L/min, and a fit person working hard may ventilate at a rate of 95 L/min but will only metabolise about 4 L/min of oxygen. The oxygen metabolised is generally about 4% to 5% of the inspired volume at normal atmospheric pressure, or about 20% of the available oxygen in the air at sea level. Exhaled air at sea level contains roughly 13.5% to 16% oxygen. The situation is even more wasteful of oxygen when the oxygen fraction of the breathing gas is higher, and in underwater diving, the compression of breathing gas due to depth makes the recirculation of exhaled gas even more desirable, as an even larger proportion of open circuit gas is wasted. Continued rebreathing of the same gas will deplete the oxygen to a level which will no longer support consciousness, and eventually life, so gas containing oxygen must be added to the breathing gas to maintain the required concentration of oxygen. However, if this is done without removing the carbon dioxide, it will rapidly build up in the recycled gas, resulting almost immediately in mild respiratory distress, and rapidly developing into further stages of hypercapnia, or carbon dioxide toxicity. A high ventilation rate is usually necessary to eliminate the metabolic product carbon dioxide (CO2). The breathing reflex is triggered by CO2 concentration in the blood, not by the oxygen concentration, so even a small buildup of CO2 in the inhaled gas quickly becomes intolerable; if a person tries to directly rebreathe their exhaled breathing gas, they will soon feel an acute sense of suffocation, so rebreathers must remove the CO2 in a component known as a carbon dioxide scrubber. By adding sufficient oxygen to compensate for the metabolic usage, removing the carbon dioxide, and rebreathing the gas, most of the volume is conserved.

Endurance The endurance of a rebreather, the duration for which it can be safely and comfortably used, is dependent on the oxygen supply at the oxygen consumption rate of the user, and the capacity of the scrubber to remove carbon dioxide at the rate it is produced by the user. These variables are closely linked, as the carbon dioxide is a product of metabolic oxygen consumption, though not the only product. This is independent of depth, except for work of breathing increase due to gas density increase.

Architecture

There are two basic arrangements controlling the flow of breathing gas inside the rebreather, known as the pendulum and loop systems.

Pendulum In the pendulum configuration, the user inhales gas from the counterlung through a breathing hose, and exhaled gas returns to the counterlung by flowing back through the same hose. The scrubber is usually between the breathing hose and the counterlung bag, and gas flow is bi-directional. All of the flow passages between the user and the active absorbent in the scrubber are dead space – volume containing gas which is rebreathed without modification by the rebreather. The dead space increases as the absorbent is depleted. Breathing hose volume must be minimised to limit dead space.

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