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Reliability engineering

Reliability engineering is a engineering topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Reliability engineering rather than just read about it. In short: Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability is defined as the probability that a product, system, or service will perform its intended function adequately for a specified period of time; or will operate in a defined environment without failure.

Reliability engineering — main illustration
Reliability engineering — illustration

Key takeaways

  • Reliability engineering belongs to engineering; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Reliability engineering to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Reliability engineering from memory before moving on to harder problems.

Reference excerpt

Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability is defined as the probability that a product, system, or service will perform its intended function adequately for a specified period of time; or will operate in a defined environment without failure. Reliability is closely related to availability, which is typically described as the ability of a component or system to function at a specified moment or interval of time. The reliability function is theoretically defined as the probability of success. In practice, it is calculated using different techniques, and its value ranges between 0 and 1, where 0 indicates no probability of success while 1 indicates definite success. This probability is estimated from detailed (physics of failure) analysis, previous data sets, or through reliability testing and reliability modeling. Availability, testability, maintainability, and maintenance are often defined as a part of "reliability engineering" in reliability programs. Reliability often plays a vital role in the cost-effectiveness of overall systems. Reliability engineering deals with the prediction, prevention, and management of high levels of "lifetime" engineering uncertainty and risks of failure. Although stochastic parameters define and affect reliability, reliability is not only achieved by mathematics and statistics. "Nearly all teaching and literature on the subject emphasize these aspects and ignore the reality that the ranges of uncertainty involved largely invalidate quantitative methods for prediction and measurement." For example, it is easy to represent "probability of failure" as a symbol or value in an equation, but it is almost impossible to predict its true magnitude in practice, which is massively multivariate, so having the equation for reliability does not begin to equal having an accurate predictive measurement of reliability. Reliability engineering relates closely to quality engineering, safety engineering, and system safety, in that they use common methods for their analysis and may require input from each other. It can be said that a system must be reliably safe. Reliability engineering focuses on the costs of failure caused by the system downtime, cost of spares, repair equipment, personnel, and cost of warranty claims.

History The word reliability can be traced back to 1816 and is first attested to the poet Samuel Taylor Coleridge. Before World War II the term was linked mostly to repeatability; a test (in any type of science) was considered "reliable" if the same results would be obtained repeatedly. In the 1920s, product improvement through the use of statistical process control was promoted by Dr. Walter A. Shewhart at Bell Labs, around the time that Waloddi Weibull was working on statistical models for fatigue. The development of reliability engineering was here on a parallel path with quality. The modern use of the word reliability was defined by the U.S. military in the 1940s, characterizing a product that would operate when expected and for a specified period. In World War II, many reliability issues stemmed from the inherent unreliability of electronic equipment available at the time and from fatigue. In 1945, M.A. Miner published a seminal paper titled "Cumulative Damage in Fatigue" in an ASME journal. A main application for reliability engineering in the military was for the vacuum tube as used in radar systems and other electronics, for which reliability proved to be very problematic and costly. The IEEE formed the Reliability Society in 1948. In 1950, the United States Department of Defense formed a group called the "Advisory Group on the Reliability of Electronic Equipment" (AGREE) to investigate reliability methods for military equipment. This group recommended three main ways of working:

… excerpt ends here. Continue reading the full article.

Illustrations

Reliability engineering: A reliability block diagram showing a "1oo3" (1 out of 3) redundant designed subsystem
A reliability block diagram showing a "1oo3" (1 out of 3) redundant designed subsystem

Worked examples

Example 1 — a first encounter with Reliability engineering

Start with the simplest possible case. Write down what Reliability engineering claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In engineering, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Reliability engineering before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Reliability engineering ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Reliability engineering

In research
Reliability engineering appears in engineering research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Reliability engineering in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Reliability engineering is common in secondary-school and first-year university syllabi. It links to neighbouring topics Applied probability, Design for X, Engineering disciplines, so understanding it makes those chapters shorter.
In everyday life
Look for Reliability engineering outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.

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How to study Reliability engineering in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Reliability engineering means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Reliability engineering out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Reliability engineering in simple terms?

Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability is defined as the probability that a product, system, or service will perform its intended function adequately for a specified period of time; or will…

Why does Reliability engineering matter?

Because it connects several engineering ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Reliability engineering?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Reliability engineering.

Tags

  • Applied probability
  • Design for X
  • Engineering disciplines
  • Engineering failures
  • Engineering statistics
  • Materials science
  • Reliability analysis
  • Reliability engineering
  • Software quality
  • Survival analysis
  • Systems engineering

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