The Royal Ironworks of St John, Ipanema (Portuguese: Real Fábrica de Ferro São João do Ipanema, or Fundição Ipanema), was the first ironworks (or foundry) to be continuously operated in Brazil. It is located in Sorocaba region, near the city of Iperó, state of São Paulo. Ruins of the twin blast furnaces are well preserved and nearby is Fazenda Ipanema, a small settlement.
History
Background This important industrial enterprise was the result of careful planning by the Portuguese Crown, built and operated from 1810 to 1821, continued by the Brazilian Imperial government from 1822 to 1889, closed in 1895 and reopened in 1917 because of the First World War, to be finally closed in 1926. Thousands of tons of cast iron were produced by its twin blast-furnaces. The occurrence of magnetic iron ore at the Araçoiaba Hill, was recognized since 1590 by Afonso Sardinha (father and son). There, in what was called Furnas Valley (now Iron Creek, Ribeirão do ferro), they did install a bloomery for making iron by the direct method, in what may be the first attempt of iron manufacturing on American soil. It may have operated for twenty years. Iron samples from that site were subjected to microstructural analysis. Until the arrival of the Portuguese royal family to Brazil, in 1808, the manufacture of iron was monitored in the Colony, having been allowed only in restricted periods. The venture started by Afonso Sardinha (father and son) worked where the Portuguese Crown allowed; and after them, Domingos Pereira Ferreira did the same. After the Enlightenment reform of the University of Coimbra, its professor of chemistry Domingos Vandelli encouraged many of his students to study mineralogy and metallurgy. The Portuguese crown sent several of them to travel within Europe. Jose Alvares Maciel was a year and a half in Birmingham, England, and Jose Bonifacio de Andrada e Silva and Manuel Ferreira da Camara toured France, Germany, Italy and Sweden for eight years. Back from his travels, Bonifacio was commissioned to restore the iron factory of d'Alge Foz, Portugal, where he engaged the German metallurgists Frederico Luiz Varnhagen and Wilhelm Ludwig von Eschwege. Manuel Ferreira da Camara and Aguiar Sá Bittencout returned to Brazil with a project to deploy an iron factory in Minas Gerais. On the arrival of the royal family in Brazil, the two Germans were invited to contribute to the implementation of other iron ventures in Brazil.
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