STS-41-D (formerly STS-14) was the 12th flight of NASA's Space Shuttle program, and the maiden flight of Space Shuttle Discovery. It was launched from Kennedy Space Center, Florida, on August 30, 1984, and landed at Edwards Air Force Base, California, on September 5, 1984. Three commercial communications satellites were deployed into orbit during the six-day mission, and a number of scientific experiments were conducted, including a prototype extendable solar array that would eventually form the basis of the main solar arrays on the International Space Station (ISS). The mission was delayed by more than two months from its original planned launch date, having experienced the Space Shuttle program's first launch abort at T−4 seconds on June 26, 1984.
Crew
Crew seat assignments
Mission background The launch was originally planned for June 25, 1984, but because of a variety of technical problems, including rollback to the Vehicle Assembly Building (VAB) to replace a faulty Space Shuttle Main Engine (SSME), the launch was delayed by over two months. The June 26, 1984, launch attempt marked the first time since Gemini 6A that a crewed spacecraft had experienced a shutdown of its engines just prior to launch.
June 1984 launch attempt During the June 26, 1984, launch attempt, there was a launch abort at T−4 seconds, followed by a pad fire about ten minutes later. Because the center engine had not started when the abort was triggered, confusion ensued as the flight controllers were unable to verify its state:
Commentary: "We have a cut off". "NTD [NASA Test Director] we have a RSLS [Redundant Set Launch Sequencer] abort". Commentary: "We have an abort by the onboard computers of the orbiter Discovery". "Break break, break break, GLS [Ground Launch Sequencer] shows engine one not shut down". "OK, PLT [pilot]?" "CSME [Space Shuttle Main Engines] verify engine one". "You want me to shut down engine one?" "We do not show engine start on one". "OTC [Orbiter test conductor] I can verify shutdown on verify on engine one, we haven't start prepped engine one". "All engines shut down I can verify that". Commentary: "We can now verify all three engines have been shut down". "We have red lights on engines two and three in the cockpit, not on one". "All right, CSME verify engine one safe for APU [auxiliary power unit] shutdown". "If I can verify that?" "OTC GPC [General Purpose Computer] go for APU shutdown".
Mission Specialist Steve Hawley was reported as saying following the abort: "Gee, I thought we'd be a lot higher at MECO (Main Engine Cut-Off)!". About ten minutes later, the following was heard on live TV coverage:
"We have indication two of our fire detectors on the zero level; no response. They're side by side right next to the engine area. The engineer requested that we turn on the heat shield fire water which is what could be seen spraying up in the vicinity of the engine bells of Discovery's three main engines".
While evacuating the shuttle 20 minutes later, the crew was doused with water from the pad deluge system, which was activated due to a hydrogen fire on the launch pad caused by the free hydrogen (fuel) that had collected around the engine nozzles following the shutdown and engine anomaly. Because the fire was invisible to humans, had the astronauts used the normal emergency escape procedure across the service arm to the slidewire escape baskets, they would have run into the fire. Changes to procedures resulting from the abort included more practicing of "safing" the orbiter following aborts at various points, the use of the fire suppression system in all pad aborts, and the testing of the slidewire escape system with a real person (Charles F. Bolden Jr.). It emerged that launch controllers were reluctant to order the crew to evacuate during the STS-41-D abort, as the slidewire had not been ridden by a human. Examination of telemetry data indicated that the engine malfunction had been caused by a stuck valve that prevented proper flow of LOX into the combustion chamber.
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