Sand filters are used as a step in the water treatment process of water purification. There are three main types; rapid (gravity) sand filters, upward flow sand filters and slow sand filters. All three methods are used extensively in the water industry throughout the world. The first two require the use of flocculant chemicals to work effectively while slow sand filters can produce very high quality water with pathogens removal from 90% to >99% (depending on the strains), taste and odour without the need for chemical aids. Sand filters can, apart from being used in water treatment plants, be used for water purification in singular households as they use materials which are available for most people.
History The history of separation techniques reaches far back, as filter materials were already in use during ancient periods. Rushes and genista plants were used to fill sieving vessels that separated solid and liquid materials. The Egyptians also used porous clay vessels to filter drinking water, wine and other liquids.
Sand bed filtration concept
A sand bed filter is a kind of depth filter. Broadly, there are two types of filters for separating particulate solids from fluids:
Surface filters, where particulates are captured on a permeable surface Depth filters, where particulates are captured within a porous body of material. In addition, there are passive and active devices for causing solid-liquid separation such as settling tanks, self-cleaning screen filters, hydrocyclones and centrifuges. There are several kinds of depth filters, some employing fibrous material and others employing granular materials. Sand bed filters are an example of a granular loose media depth filter. They are usually used to separate small amounts (<10 parts per million or <10 g per cubic metre) of fine solids (<100 micrometres) from aqueous solutions. In addition, they are usually used to purify the fluid rather than capture the solids as a valuable material. Therefore they find most of their uses in liquid effluent (wastewater) treatment.
Particulate solids capture mechanisms Sand bed filters work by providing the particulate solids with many opportunities to be captured on the surface of a sand grain. As fluid flows through the porous sand along a tortuous route, the particulates come close to sand grains. They can be captured by one of several mechanisms:
Direct collision Van der Waals or London force attraction Surface charge attraction Diffusion In addition, particulate solids can be prevented from being captured by surface charge repulsion if the surface charge of the sand is of the same sign (positive or negative) as that of the particulate solid. Furthermore, it is possible to dislodge captured particulates although they may be re-captured at a greater depth within the bed. Finally, a sand grain that is already contaminated with particulate solids may become more attractive or repel addition particulate solids. This can occur if by adhering to the sand grain the particulate loses surface charge and becomes attractive to additional particulates or the opposite and surface charge is retained repelling further particulates from the sand grain. In some applications it is necessary to pre-treat the effluent flowing into a sand bed to ensure that the particulate solids can be captured. This can be achieved by one of several methods:
Adjusting the surface charge on the particles and the sand by changing the pH Coagulation – adding small, highly charged cations (aluminium 3+ or calcium 2+ are usually used) Flocculation – adding small amounts of charge polymer chains which either form a bridge between the particulate solids (making them bigger) or between the particulate solids and the sand.
Operating regimes They can be operated either with upward flowing fluids or downward flowing fluids the latter being much more usual. For downward flowing devices the fluid can flow under pressure or by gravity alone. Pressure sand bed filters tend to be used in industrial applications and often referred to as rapid sand bed filters. Gravity fed units are used in water purification especially drinking water and these filters have found wide use in developing countries (slow sand filters). Overall, there are several categories of sand bed filter:
rapid (gravity) sand filters rapid (pressure) sand bed filters upflow sand filters slow sand filters The sketch illustrates the general structure of a rapid pressure sand filter. The filter sand takes up most space of the chamber. It sits either on a nozzle floor or on top of a drainage system which allows the filtered water to exit. The pre-treated raw water enters the filter chamber on the top, flows through the filter medium and the effluent drains through the drainage system in the lower part. Large process plants have also a system implemented to evenly distribute the raw water to the filter. In addition, a distribution system controlling the air flow is usually included. It allows a constant air and water distribution and prevents too high water flows in specific areas. A typical grain distribution exits due to the frequent backwashing. Grains with smaller diameter are dominant in the upper part of the sand layer while coarse grain dominates in the lower parts. Two processes influencing the functionality of a filter are ripening and regeneration.At the beginning of a new filter run, the filter efficiency increases simultaneously with the number of captured particles in the medium. This process is called filter ripening. During filter ripening the effluent might not meet quality criteria and must be reinjected at previous steps in the plant. Regeneration methods allow the reuse of the filter medium. Accumulated solids from the filter bed are removed. During backwashing, water (and air) is pumped backwards through the filter system. Backwash water may partially be reinjected in front of the filter process and generated sewage needs to be discarded. The backwashing time is determined by either the turbidity value behind the filter, which must not exceed a set threshold, or by the head loss across the filter medium, which must also not exceed a certain value.
Rapid pressure sand bed filter design
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