Sewage sludge is the residual, semi-solid material that is produced as a by-product during sewage treatment of industrial or municipal wastewater. The term "septage" also refers to sludge from simple wastewater, but is connected to simple on-site sanitation systems, such as septic tanks. After treatment, and dependent upon the quality of sludge produced (for instance, with regard to heavy metals content), sewage sludge is most commonly either disposed of in landfills, dumped in the ocean, or applied to farmland for fertilizer. In the United States, the term "biosolids" is sometimes used as an alternative to "sewage sludge", particularly in conjunction with the re-use of sewage sludge as fertilizer after sewage sludge treatment. Biosolids can be defined as organic wastewater solids that can be reused after stabilization processes such as anaerobic digestion and composting. Opponents of sewage sludge use on farms reject this term as a euphemistic public relations term.
Treatment process
Sewage sludge treatment is the process of removing contaminants from wastewater. Sewage sludge is produced from the treatment of wastewater in sewage treatment plants and consists of two basic forms — raw primary sludge and secondary sludge, also known as activated sludge in the case of the activated sludge process. Sewage sludge is usually treated by one or several of the following treatment steps: lime stabilization, thickening, dewatering, drying, anaerobic digestion or composting. Some treatment processes, such as composting and alkaline stabilization, that involve significant amendments may affect contaminant strength and concentration: depending on the process and the contaminant in question, treatment may decrease or in some cases increase the bioavailability and/or solubility of contaminants. Regarding sludge stabilization processes, anaerobic and aerobic digestion seem to be the most common used methods in EU-27. When fresh sewage or wastewater enters a primary settling tank, approximately 50% of the suspended solid matter will settle out in an hour and a half. This collection of solids is known as raw sludge or primary solids and is said to be "fresh" before anaerobic processes become active. The sludge will become putrescent in a short time once anaerobic bacteria take over, and must be removed from the sedimentation tank before this happens.
This is accomplished in one of two ways. Most commonly, the fresh sludge is continuously extracted from the bottom of a hopper-shaped tank by mechanical scrapers and passed to separate sludge-digestion tanks. In some treatment plants an Imhoff tank is used: sludge settles through a slot into the lower story or digestion chamber, where it is decomposed by anaerobic bacteria, resulting in liquefaction and reduced volume of the sludge. The secondary treatment process also generates a sludge largely composed of bacteria and protozoa with entrained fine solids, and this is removed by settlement in secondary settlement tanks. Both sludge streams are typically combined and are processed by anaerobic or aerobic treatment process at either elevated or ambient temperatures. After digesting for an extended period, the result is called "digested" sludge and may be disposed of by drying and then landfilling. Following treatment, sewage sludge is either landfilled, dumped in the ocean, incinerated, applied on agricultural land or, in some cases, retailed or given away for free to the general public. According to a review article published in 2012, sludge reuse (including direct agricultural application and composting) was the predominant choice for sludge management in EU-15 (53% of produced sludge), following by incineration (21% of produced sludge). On the other hand, the most common disposal method in EU-12 countries was landfilling.
Quantities produced The amount of sewage sludge produced is proportional to the amount and concentration of wastewater treated, and it also depends on the type of wastewater treatment process used. It can be expressed as kg dry solids per cubic metre of wastewater treated. The total sludge production from a wastewater treatment process is the sum of sludge from primary settling tanks (if they are part of the process configuration) plus excess sludge from the biological treatment step. For example, primary sedimentation produces about 110–170 kg/ML of so-called primary sludge, with a value of 150 kg/ML regarded as being typical for municipal wastewater in the U.S. or Europe. The sludge production is expressed as kg of dry solids produced per ML of wastewater treated; one mega litre (ML) is 103 m3. Of the biological treatment processes, the activated sludge process produces about 70–100 kg/ML of waste activated sludge, and a trickling filter process produces slightly less sludge from the biological part of the process: 60–100 kg/ML. This means that the total sludge production of an activated sludge process that uses primary sedimentation tanks is in the range of 180–270 kg/ML, being the sum of primary sludge and waste activated sludge. United States municipal wastewater treatment plants in 1997 produced about 7.7 million dry tons of sewage sludge, and about 6.8 million dry tons in 1998 according to EPA estimates. As of 2004, about 60% of all sewage sludge was applied to land as a soil amendment and fertilizer for growing crops. In a review article published in 2012, it was reported that a total amount of 10.1 million tn DS/year were produced in EU-27 countries. As of 2023, the EU produced 2 to 3 million tons of sludge each year. Worldwide it is estimated that as much as 75 Million Mg of dry sewage sludge per year. Production of sewage sludge can be reduced by conversion from flush toilets to dry toilets such as urine-diverting dry toilets and composting toilets.
Disposal
Landfill Sewage sludge deposition in landfills can circulate human-virulent species of Cryptosporidium and Giardia pathogens. Sonication and quicklime stabilization are most effective in inactivation of these pathogens; microwave energy disintegration and top-soil stabilization were less effective. As of 2023, 11% of sludge produced in the EU was disposed of in landfills. The EU is attempting to phase out the disposal of sludge in landfills.
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