Silane-Quats are a class of antimicrobials developed by Dow Corning and first patented in the United States of America in February 1971 (U.S. Patent Number 3560385). Subsequent patents were filed in the 1970s by Dow Corning for utilizing its silane-quat as an effective antimicrobial. In doing so, Dow Corning had invented a durable, non-leaching, persistent, surface bonding antimicrobial effective against a wide range of unicellular microorganisms on a variety of surfaces. There are at least four private companies in the United States that are the primary manufacturers of Silane-Quats, which are widely known by various names such as Quat-Silane, SiQuats, Si-Qacs, Organosilane and Sil-Quats. Synthesis is typically conducted in a methanol, however, there are water-synthesized formulations which range in stability depending on the dilution process and/or the presence of stabilizers and additives.
Chemical composition Current manufacturing methods produce concentrated Silane-Quats that range from 42% to 72% active ingredient by weight, with the remainder of the formulation being silanes, alkylamines and methanol. Its chemical formula is C26H58NO3SiCl. In manufactured concentrated state, Silane-Quat is referred to as: 3-(trimethoxysilyl) propyldimethyloctadecyl ammonium chloride In a diluted or hydrolyzed state in formulation it is referred to as: 3-(trihydroxysilyl) propyldimethyloctadecyl ammonium chloride The composition of Silane-Quat is a long chain molecule with three basic parts: a silane base for covalent bonding to surfaces, a centrally located positively charged nitrogen component and a long chain "spear" consisting of a methyl hydrocarbon group. This spear group performs the efficacy work of the molecule.
Uses
Manufacturing Several finished goods utilize manufacturing processes that deploy Silane-Quats into the composition of raw material. Things such as plastics, rubber and textiles are many times impregnated with Silane-Quat in order to give them antimicrobial properties. These antimicrobial properties help the finished goods in many ways. Primarily they aid in inhibiting the growth and colonization of microbes on the product. This in turn prevents material degradation, odors caused by bacterial growth and a decrease in the occurrences of infection caused by microbial contamination. When 'built into' the raw materials of a finished product, Silane-Quats are very effective and durable. Examples of this type of application are antimicrobial plastics used in things like medical equipment or personal item bins at airports. Many smaller items are manufactured using antimicrobial raw materials like paints, mousepads, bath towels, footwear and athletic clothing. In recent years, new product applications for silane-quat have also been developed. One example being antimicrobial adhesive tapes that cover touch points like door knobs, handrails or elevator buttons. These types of products make it quick and easy to protect high touch areas with a self sanitizing media. In recent years there have been several clinical research studies involving medical implants and other surgical items that have been manufactured using Silane-Quats in order to reduce the occurrence of post operative infection.
Preventative antimicrobial Silane-Quats are widely applied to homes and public areas such as offices, hospitals and schools as a preventative antimicrobial. Utilizing foggers, electrostatic sprayers and trigger sprayers, Silane-Quats are applied to clean, dried and pre-sanitized surfaces and allowed to dry. Typically these solutions are anywhere from .50%-2.0% mixtures of water and Silane-Quat. Once sprayed and dried, the application renders a surface antimicrobial. There is debate on the longevity of these applications. It is widely noted that they are not permanent and must be re-applied periodically. The general scientific consensus is that a properly treated surface should remain antimicrobial for anywhere from 6–8 weeks with moderate touch/abrasion activity. Surfaces that do not see intense touch or abrasion traffic will typically retain their antimicrobial properties longer. The common industry consensus is that for low traffic areas re-application should be done approximately every 90 days.
Odor control agent Odor control is a major problem that is efficiently addressed by Silane-Quats. This is accomplished by preventing the growth colonization of odor causing bacteria on a surface.
Disinfecting formulation component There are disinfection products on the market that use Silane-Quats as a component of their formulations. When mixed with a compatible primary disinfecting agent to render an immediate wet kill, the formulation is left to dry on the surface and once dried, the Silane-Quat bonds to the surface and continues to work by providing a 'dry kill' for an extended period of time after initial use. These formulations are extremely effective, however they must be allowed to air dry completely after application so that the Silane-Quat can bond to the surface in order to continuously provide efficacy when dried. These disinfecting formulations differ from standard Quat-Silane formulations in that they provide a dual action of disinfection and antimicrobial protection in one single product.
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