In materials science, a single crystal (or single-crystal solid or monocrystalline solid) is a material in which the crystal lattice of the entire sample is continuous and unbroken to the edges of the sample, with no grain boundaries. The absence of the defects associated with grain boundaries can give monocrystals unique properties, particularly mechanical, optical and electrical, which can also be anisotropic, depending on the type of crystallographic structure. These properties, in addition to making some gems precious, are industrially used in technological applications, especially in optics and electronics. Because entropic effects favor the presence of some imperfections in the microstructure of solids, such as impurities, inhomogeneous strain and crystallographic defects such as dislocations, perfect single crystals of meaningful size are exceedingly rare in nature. The necessary laboratory conditions often add to the cost of production. On the other hand, imperfect single crystals can reach enormous sizes in nature: several mineral species such as beryl, gypsum and feldspars are known to have produced crystals several meters across. The opposite of a single crystal is an amorphous structure where the atomic position is limited to short-range order only. In between the two extremes exist polycrystalline, which is made up of a number of smaller crystals known as crystallites, and paracrystalline phases. Single crystals will usually have distinctive plane faces and some symmetry, where the angles between the faces will dictate its ideal shape. Gemstones are often single crystals artificially cut along crystallographic planes to take advantage of refractive and reflective properties.
Production methods Although current methods are extremely sophisticated with modern technology, the origins of crystal growth can be traced back to salt purification by crystallization in 2500 BCE. A more advanced method using an aqueous solution was started in 1600 CE while the melt and vapor methods began around 1850 CE.
Basic crystal growth methods can be separated into four categories based on what they are artificially grown from: melt, solid, vapor, and solution. Specific techniques to produce large single crystals (aka boules) include the Czochralski process (CZ), floating zone (or zone movement), and the Bridgman technique. Dr. Teal and Dr. Little of Bell Telephone Laboratories were the first to use the Czochralski method to create Ge and Si single crystals. Other methods of crystallization may be used, depending on the physical properties of the substance, including hydrothermal synthesis, sublimation, or simply solvent-based crystallization. For example, a modified Kyropoulos method can be used to grow high quality 300 kg sapphire single crystals. The Verneuil method, also called the flame-fusion method, was used in the early 1900s to make rubies before CZ. The diagram on the right illustrates most of the conventional methods. There have been new breakthroughs such as chemical vapor depositions (CVD) along with different variations and tweaks to the existing methods. These are not shown in the diagram.
In the case of metal single crystals, fabrication techniques also include epitaxy and abnormal grain growth in solids. Epitaxy is used to deposit very thin (micrometer to nanometer scale) layers of the same or different materials on the surface of an existing single crystal. Applications of this technique lie in the areas of semiconductor production, with potential uses in other nanotechnological fields and catalysis. It is extremely difficult to grow single crystals of the polymers. It is mainly because that the polymer chains are of different length and due to the various entropy reasons. However, topochemical reactions are one of the easy methods to get single crystals of the polymer.[1]
Applications
Semiconductor industry One of the most used single crystals is that of silicon in the semiconductor industry. The four main production methods for semiconductor single crystals are from metallic solutions: liquid phase epitaxy (LPE), liquid phase electroepitaxy (LPEE), the traveling heater method (THM), and liquid phase diffusion (LPD). However, there are many other single crystals besides inorganic single crystals capable semiconducting, including single-crystal organic semiconductors.
Monocrystalline silicon used in the fabrication of semiconductors and photovoltaics is the greatest use of single-crystal technology today. In photovoltaics, the most efficient crystal structure will yield the highest light-to-electricity conversion. On the quantum scale that microprocessors operate on, the presence of grain boundaries would have a significant impact on the functionality of field effect transistors by altering local electrical properties. Therefore, microprocessor fabricators have invested heavily in facilities to produce large single crystals of silicon. The Czochralski method and floating zone are popular methods for the growth of silicon crystals.
Other inorganic semiconducting single crystals include GaAs, GaP, GaSb, Ge, InAs, InP, InSb, CdS, CdSe, CdTe, ZnS, ZnSe, and ZnTe. Most of these can also be tuned with various doping for desired properties. Single-crystal graphene is also highly desired for applications in electronics and optoelectronics with its large carrier mobility and high thermal conductivity, and remains a topic of fervent research. One of the main challenges has been growing uniform single crystals of bilayer or multilayer graphene over large areas; epitaxial growth and the new CVD (mentioned above) are among the new methods under investigation. Organic semiconducting single crystals are different from the inorganic crystals. The weak intermolecular bonds mean lower melting temperatures, and higher vapor pressures and greater solubility. For single crystals to grow, the purity of the material is crucial and the production of organic materials usually require many steps to reach the necessary purity. Extensive research is being done to look for materials that are thermally stable with high charge-carrier mobility. Past discoveries include naphthalene, tetracene, and 9,10-diphenylanthacene (DPA). Triphenylamine derivatives have shown promise, and recently in 2021, the single-crystal structure of α-phenyl-4′-(diphenylamino)stilbene (TPA) grown using the solution method exhibited even greater potential for semiconductor use with its anisotropic hole transport property.
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