In spacecraft design, the function of the thermal control system (TCS) is to keep all the spacecraft's component systems within acceptable temperature ranges during all mission phases. It must cope with the external environment, which can vary in a wide range as the spacecraft is exposed to the extreme coldness found in the shadows of deep space or to the intense heat found in the unfiltered direct sunlight of outer space. A TCS must also moderate the internal heat generated by the operation of the spacecraft it serves. A TCS can eject heat passively through the simple and natural infrared radiation of the spacecraft itself, or actively through an externally mounted infrared radiation coil. Thermal control is essential to guarantee the optimal performance and success of the mission because if a component is subjected to temperatures which are too high or too low, it could be damaged or its performance could be severely affected. Thermal control is also necessary to keep specific components (such as optical sensors, atomic clocks, etc.) within a specified temperature stability requirement, to ensure that they perform as efficiently as possible.
Active or passive systems The thermal control subsystem can be composed of both passive and active items and works in two ways:
Protecting the equipment from overheating, either by thermal insulation from external heat fluxes (such as the Sun or the planetary infrared and albedo flux), or by proper heat removal from internal sources (such as the heat emitted by the internal electronic equipment). Protecting the equipment from temperatures that are too low, by thermal insulation from external sinks, by enhanced heat absorption from external sources, or by heat release from internal sources. Passive thermal control system (PTCS) components include:
Multi-layer insulation (MLI), which protects the spacecraft from excessive solar or planetary heating, as well as from excessive cooling when exposed to deep space. Coatings that change the thermo-optical properties of external surfaces. Thermal fillers to improve the thermal coupling at selected interfaces (for instance, on the thermal path between an electronic unit and its radiator). Thermal washers, often referred to as thermal breaks, to reduce the thermal coupling at selected interfaces. Thermal doublers to spread on the radiator surface the heat dissipated by equipment. Mirrors (secondary surface mirrors, SSM, or optical solar reflectors, OSR) to improve the heat rejection capability of the external radiators and at the same time to reduce the absorption of external solar fluxes. Radioisotope heater units (RHU), used by some planetary and exploratory missions to produce heat for TCS purposes. Barbecue roll - a slow roll along the spacecraft's long axis to prevent the Sun over heating one side, like a rotisserie chicken rotating as it is cooked. Active thermal control system (ATCS) components include:
Thermostatically controlled resistive electric heaters to keep the equipment temperature above its lower limit during the mission's cold phases. Fluid loops to transfer the heat emitted by equipment to the radiators. They can be: single-phase loops, controlled by a pump; two-phase loops, composed of heat pipes (HP), loop heat pipes (LHP) or capillary pumped loops (CPL). Louvers (which change the heat rejection capability to space as a function of temperature). Thermoelectric coolers.
Thermal control systems A thermal control system can have various purposes, the most notable of which are: Environment interaction Includes the interaction of the external surfaces of the spacecraft with the environment. Either the surfaces need to be protected from the environment, or there has to be improved interaction. Two main goals of environment interaction are the reduction or increase of absorbed environmental fluxes and reduction or increase of heat losses to the environment. Heat collection Includes the removal of dissipated heat from the equipment in which it is created to avoid unwanted increases in the spacecraft's temperature. Heat transport Is taking the heat from where it is created to a radiating device. Heat rejection The heat collected and transported has to be rejected at an appropriate temperature to a heat sink, which is usually the surrounding space environment. The rejection temperature depends on the amount of heat involved, the temperature to be controlled and the temperature of the environment into which the device radiates the heat. Heat provision and storage Is to maintain a desired temperature level where heat has to be provided and suitable heat storage capability has to be foreseen.
Environment
For a spacecraft, the main environmental interactions are the energy coming from the Sun and the heat radiated to deep space. Other parameters also influence the thermal control system design, such as the spacecraft's altitude, orbit, attitude stabilization, and spacecraft shape. Different types of orbit, such as low earth orbit and geostationary orbit, also affect the design of the thermal control system.
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