A spaceplane is a vehicle that can fly and glide as an aircraft in Earth's atmosphere and function as a spacecraft in outer space. To do so, spaceplanes must incorporate features of both aircraft and spacecraft. Orbital spaceplanes tend to be more similar to conventional spacecraft, while sub-orbital spaceplanes tend to be more similar to fixed-wing aircraft. All spaceplanes as of 2024 have been rocket-powered for takeoff and climb, but have then landed as unpowered gliders. Four examples of spaceplanes have successfully launched to orbit, reentered Earth's atmosphere, and landed: the U.S. Space Shuttle, the Russian Buran, the U.S. X-37, and the Chinese Shenlong. Another, Dream Chaser, is under development in the U.S. As of 2024, all past and current orbital spaceplanes launch vertically; some are carried as a payload in a conventional fairing, while the Space Shuttle used its own engines with the assistance of boosters and an external tank. Orbital spaceflight takes place at high velocities, with orbital kinetic energies typically greater than suborbital trajectories. This kinetic energy is shed as heat during re-entry. Many more spaceplanes have been proposed. At least two suborbital rocket-powered aircraft have been launched horizontally into sub-orbital spaceflight from an airborne carrier aircraft before rocketing beyond the Kármán line: the X-15 and SpaceShipOne.
Principles of operation
Spaceplanes must operate in space, like traditional spacecraft, but also must be capable of atmospheric flight, like an aircraft. Spaceplanes do not necessarily have to fly by their own propulsion, but instead often glide with their inertia while using aerodynamic surfaces to maneuver in the atmosphere during descent and landing. The U.S. Space Shuttle for instance, could not fly under its own propulsion but used its momentum after de-orbit to glide to the runway destination. These requirements drive up the complexity, risk, dry mass, and cost of spaceplane designs. The following sections will draw heavily on the US Space Shuttle as the biggest, most complex, most expensive, most flown, and only crewed orbital spaceplane, but other designs have been successfully flown.
Launch to space The flight trajectory required to reach orbit results in significant aerodynamic loads, vibrations, and accelerations, all of which have to be withstood by the vehicle structure. If the launch vehicle suffers a catastrophic malfunction, a conventional capsule spacecraft is propelled to safety by a launch escape system. The Space Shuttle was far too big and heavy for this approach to be viable, resulting in a number of abort modes that may or may not have been survivable. The Challenger disaster demonstrated a lack of survivability on ascent.
Space environment Once on-orbit, a spaceplane must be supplied with power by solar panels and batteries or fuel cells, maneuvered in space, kept in thermal equilibrium, oriented, and communicated with. On-orbit thermal and radiological environments impose additional stresses. This is in addition to accomplishing the task the spaceplane was launched to complete, such as satellite deployment or science experiments. The Space Shuttle used dedicated engines to accomplish orbital maneuvers. These engines used toxic hypergolic propellants that required special handling precautions. Various gases, including helium for pressurization and nitrogen for life support, were stored under high pressure in composite overwrapped pressure vessels.
Atmospheric reentry
Orbital spacecraft reentering the Earth's atmosphere must shed significant velocity, resulting in extreme heating. For example, the Space Shuttle thermal protection system (TPS) protects the orbiter's interior structure from surface temperatures that reach as high as 1,650 °C (3,000 °F), well above the melting point of steel. Suborbital spaceplanes fly lower energy trajectories that do not put as much stress on the spacecraft thermal protection system. The Space Shuttle Columbia disaster was the direct result of a TPS failure.
Aerodynamic flight and horizontal landing Aerodynamic control surfaces must be actuated. Landing gear must be included at the cost of additional mass.
Air-breathing orbital spaceplane concept An air-breathing orbital spaceplane would have to fly what is known as a 'depressed trajectory,' which places the vehicle in the high-altitude hypersonic flight regime of the atmosphere for an extended period of time. This environment induces high dynamic pressure, high temperature, and high heat flow loads particularly upon the leading edge surfaces of the spaceplane, requiring exterior surfaces to be constructed from advanced materials and/or use active cooling. Skylon was a proposed spaceplane that would have used air-breathing engines.
Flown orbital spaceplanes
Space Shuttle
Buran
X-37
Reusable experimental spacecraft
Flown suborbital rocket planes
United States Two piloted suborbital rocket-powered aircraft have reached space: the North American X-15 and SpaceShipOne; a third, SpaceShipTwo, has crossed the US-defined boundary of space but has not reached the higher internationally recognised boundary. None of these crafts were capable of entering orbit, and all were first lifted to high altitude by a carrier aircraft. On 7 December 2009, Scaled Composites and Virgin Galactic unveiled SpaceShipTwo, along with its atmospheric mothership "Eve". On 13 December 2018, SpaceShipTwo VSS Unity successfully crossed the US-defined boundary of space (although it has not reached space using the internationally recognised definition of this boundary, which lies at a higher altitude than the US boundary). SpaceShipThree is the new spacecraft of Virgin Galactic, launched on 30 March 2021. It is also known as VSS Imagine. On 11 July 2021 VSS Unity completed its first fully crewed mission including Sir Richard Branson.
Soviet Union The Mikoyan-Gurevich MiG-105 was an atmospheric prototype of an intended orbital spaceplane, with the suborbital BOR-4 subscale heat shield test vehicle successfully reentering the atmosphere before program cancellation.
Japan HYFLEX was a miniaturized suborbital demonstrator launched in 1996, flying to 110 km altitude, achieving hypersonic flight, and successfully reentering the atmosphere.
Europe The European Space Agency (ESA) test project Intermediate eXperimental Vehicle (IXV) has demonstrated lifting body reentry technologies during a 100-minute suborbital flight in 2015.
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