In electrical engineering, a stepping switch or stepping relay, also known as a uniselector, is an electromechanical device that switches an input signal path to one of several possible output paths, directed by a train of electrical pulses. The major use of stepping switches was in early automatic telephone exchanges to route telephone calls. Later, they were often used in industrial control systems. During World War II, Japanese cypher machines, known in the United States as CORAL, JADE, and PURPLE, contained them. Code breakers at Bletchley Park employed uniselectors driven by a continuously rotating motor rather than a series of pulses in the Colossus to cryptanalyse the German Lorenz ciphers. In a uniselector, the stepping switch steps only along or around one axis, although several sets of contacts are often operated simultaneously. In other types, such as the Strowger switch, invented by Almon Brown Strowger in 1888, mechanical switching occurs in two dimensions.
Single-axis stepping switches
Stepping switches were widely used in telephony and industrial control systems when electromechanical technology was paramount. A basic stepping switch is an electrically operated rotary switch with a single (typically input) terminal, and multiple (typically output) terminals. Like other typical rotary switches, the single terminal connects to one of the multiple terminals by rotating a contact arm, sometimes called a wiper, to the desired position. Moving from one position to the next is called stepping, hence the name of the mechanism. Using traditional terminology, this is a single-pole, multi-position switch. While some stepping switches have only one pole (layer of contacts), a typical switch has more; in the latter case, all wipers are aligned and move together. Hence, one input with multiple wires could be connected to one of multiple outputs, based on the receipt of a single set of pulses. In this configuration, the rotating contacts resembled the head support arms in a modern hard disk drive. Multipole switches were common; some had perhaps as many as a dozen poles, but those were less common. Most switches have a bank of stationary contacts extending over half a cylinder, while some have only a third of a cylinder. The typical "half-cylinder" switch has two sets of wiper contacts opposite each other, while the "third of a cylinder" type has three sets, equally spaced. For any given level, both or all three wipers are connected, so it makes no difference which of the two (or three) is connecting. When access to more outlets was required, the rotor had two sets of wipers opposite each other but offset vertically: on the first half rotation one set of outlets was accessed; the second set of outlets was accessed on the second half rotation. An electromagnet advances (steps) the wipers to the next position when fed with a pulse of DC. The magnet's armature (spring-loaded) operates a pawl that advances a ratchet. When the pawl reaches its full stroke, it blocks the ratchet so it and the wipers will not overshoot. When power to the coil disconnects, the spring retracts the pawl. Another pawl, sometimes called a detent spring, pivoted on the frame ensures that the wipers do not move backward; contact friction keeps them in place. Some uniselector designs step on application of the operate pulse; others step on its removal.
In most applications, such as telephony, it is desirable to be able to return the wipers to a "home" position; this is at the beginning of rotation, at one end of the array of fixed contacts. Some switches have a cam attached to the wiper shaft. This cam operates a set of contacts when the wiper is at home position, which is at the beginning of the span of rotation. Other circuit designs used one level (pole) of the contacts to home the wipers, so the separate homing contacts were not needed. Typical stepping switches have contacts directly operated by the stepping magnet's armature; these contacts can serve to make the magnet cycle ("self-step") and advance the wipers as long as power is applied. The external control circuits remove power when the wipers reach the desired position; that could be the home position. Most stepping switches rotate the wipers in only one direction, but some are bidirectional; the latter have a second magnet to rotate the wipers the other way. A third variety "winds" a spring as the wiper steps progressively, and a ratchet holds the wipers from returning to home position. When the circuit is no longer needed, another electromagnet releases the holding pawl; the spring then returns the wipers to their home position. Stepping switches were quite noisy in operation (especially when self-stepping), because their mechanisms accelerated and stopped quickly to minimize operating time. One could compare their sound to that of some snap-action mechanisms. Nevertheless, they were engineered for long life, given periodic maintenance; they were quite reliable. Single-axis stepping switches are sometimes known as uniselectors.
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