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Synthetic fiber

Synthetic fiber is a science topic covered in the lgStudy science library. This page brings together a partial reference excerpt, illustrations, worked examples, real-world applications and a short study plan, so you can understand Synthetic fiber rather than just read about it. In short: Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants like cotton or fur from animals. They are the result of extensive research by scientists aimed at replicating naturally occurring animal and plant fibers.

Synthetic fiber — main illustration
Synthetic fiber — illustration

Key takeaways

  • Synthetic fiber belongs to science; place it in that map before memorising details.
  • Learn the definition first, then one example that makes the definition concrete.
  • Connect Synthetic fiber to a quantity you can measure, compute or draw — that is where exam questions come from.
  • Reproduce the core statement of Synthetic fiber from memory before moving on to harder problems.

Reference excerpt

Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants like cotton or fur from animals. They are the result of extensive research by scientists aimed at replicating naturally occurring animal and plant fibers. In general, synthetic fibers are created by extruding fiber-forming materials through spinnerets, forming a fiber. These are called synthetic or artificial fibers. The word 'polymer' comes from the Greek prefix 'poly,' which means 'many,' and the suffix 'mer,' which means 'single units'. (Note: each single unit of a polymer is called a monomer).

The first synthetic fibers Hilaire de Chardonnet, a French engineer and industrialist, invented the first artificial silk, which he called "Chardonnet silk". In the late 1870s, Chardonnet was working with Louis Pasteur on a remedy to the epidemic that was destroying French silkworms. Failure to clean up a spill in the darkroom resulted in Chardonnet's discovery of nitrocellulose as a potential replacement for real silk. Realizing the value of such a discovery, Chardonnet began to develop his new product, which he displayed at the Paris Exhibition of 1889. Chardonnet's material was extremely flammable, and was subsequently replaced with other, more stable materials.

Commercial products

The first successful process was developed in 1894 by English chemist Charles Frederick Cross and his collaborators Edward John Bevan and Clayton Beadle. They named the fiber "viscose". This was because the reaction product of carbon disulfide and cellulose under alkaline conditions gave a highly viscous solution of xanthate. The first commercial viscose rayon was produced by the UK company Courtaulds in 1905. The name "rayon" was adopted in 1924, with "viscose" being used for the viscous organic liquid used to make both rayon and cellophane. A similar product known as cellulose acetate was discovered in 1865. Rayon and acetate are both artificial fibers, but not truly synthetic, being made from wood. Nylon, the first synthetic fiber in the "fully synthetic" sense of that term, was developed by Wallace Carothers, an American researcher brought to chemical firm DuPont in 1927. The first nylon was nylon 66, synthesized on February 28, 1935. Nylon made its debut in the United States as a replacement for silk just in time for the introduction of rationing during World War II. Its novel use as a material for women's stockings overshadowed more practical uses, such as a replacement for the silk in parachutes and other military uses like ropes. The first polyester fiber was patented in Britain in 1928 by the International General Electric company. It was also produced by British chemists working at the Calico Printers' Association, John Rex Whinfield and James Tennant Dickson, in 1941. They produced and patented one of the first polyester fibers which they named Terylene, also known as Dacron, equal to or surpassing nylon in toughness and resilience. ICI and DuPont went on to produce their own versions of the fiber. The world production of synthetic fibers was 55.2 million tonnes in 2014.

Descriptions

About half of all fibres are synthetic, with applications in every field of fiber and textile technology. Although many classes of fibers based on synthetic polymers have been evaluated as potentially valuable commercial products, four of them - nylon, polyester, acrylic and polyolefin - dominate the market. These four account for approximately 98 percent by volume of synthetic fiber production, with polyester alone accounting for around 60 percent.

Environmental impact Synthetic fibers are non-biodegradable and may take 200 years or more to decompose, contributing to long-term pollution in landfills and the environment. Each laundry cycle involving synthetic garments can release up to 700,000 microplastic fibers, which often enter marine ecosystems and contribute to microplastic pollution.

Carbon footprint The production of synthetic fibers is associated with high greenhouse gas emissions. For instance, producing 1 kg of acrylic emits 35.7 kg of CO2 equivalents, nylon emits 32 kg, and polyester emits 27.2 kg. These emissions are significant compared to many natural fibers. Additionally, nylon production releases nitrous oxide, a greenhouse gas 310 times more potent than CO2, making its impact especially severe. Acrylic, while praised for its softness, has a short garment lifespan and limited durability, leading to more frequent disposal and increased environmental burden.

Common synthetic fibers Common synthetic fibers include:

Nylon (1931) Modacrylic (1949) Olefin (1949) Acrylic (1950) Polyester (1953) Specialty synthetic fibers include:

Azlon Other synthetic materials used in fibers include:

Acrylonitrile rubber (1930) Modern fibers that are made from older artificial materials include:

Glass fiber (1938) is used for: industrial, automotive, and home insulation (glass wool) reinforcement of composite materials (glass-reinforced plastic, glass fiber reinforced concrete) specialty papers in battery separators and filtration Metallic fiber (1946) is used for: adding metallic properties to clothing for the purpose of fashion (usually made with composite plastic and metal foils) elimination and prevention of static charge build-up conducting electricity to transmit information conduction of heat

See also Artificial turf Elasterell Rope Delustrant

References

Further reading The original source of this article and much of the synthetic fiber articles (copied with permission) is Whole Earth magazine, No. 90, Summer 1997. www.wholeearth.com Archived 6 January 2009 at the Wayback Machine

Illustrations

Synthetic fiber: A device for spinning Viscose Rayon dating from 1901
A device for spinning Viscose Rayon dating from 1901

Worked examples

Example 1 — a first encounter with Synthetic fiber

Start with the simplest possible case. Write down what Synthetic fiber claims or describes in one sentence, then invent the smallest concrete situation in which that sentence is true. In science, the smallest case is usually a single object, a single equation or a single measurement. Check that every symbol or term in your sentence has a meaning in that case.

Example 2 — changing one variable

Take the situation from Example 1 and change exactly one quantity: double it, halve it, or set it to zero. Predict what should happen to Synthetic fiber before you calculate. Comparing your prediction with the result is the fastest way to find out whether you understand the idea or only the words.

Example 3 — an exam-style question

Typical questions about Synthetic fiber ask you to (a) state it precisely, (b) apply it to given data, and (c) explain a limitation. Practise writing all three answers in under five minutes; the third part is what separates a full-mark answer from an average one.

Applications of Synthetic fiber

In research
Synthetic fiber appears in science research whenever the underlying quantities have to be modelled precisely. Papers usually cite it as a starting assumption and then explore where it breaks down.
In technology and industry
Engineering practice reuses Synthetic fiber in design rules, simulations and safety margins. Knowing the idea lets you read a specification sheet and understand why the numbers look the way they do.
In the classroom
Synthetic fiber is common in secondary-school and first-year university syllabi. It links to neighbouring topics Synthetic fibers, so understanding it makes those chapters shorter.
In everyday life
Look for Synthetic fiber outside the textbook — in sport, cooking, traffic, electronics or the sky above you. An example you found yourself is remembered far longer than one you were given.
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How to study Synthetic fiber in 20 minutes

  1. Read the reference excerpt below once, without taking notes.
  2. Close the page and write down what Synthetic fiber means in your own words.
  3. Compare your version with the excerpt and mark what you missed.
  4. Work through the three examples above with pen and paper.
  5. Explain Synthetic fiber out loud to somebody else — or to Teacher Smith in the lgStudy chat.

Frequently asked questions

What is Synthetic fiber in simple terms?

Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants like cotton or fur from animals. They are the result of extensive re…

Why does Synthetic fiber matter?

Because it connects several science ideas at once: it gives you a definition you can apply, a quantity you can calculate, and a way to check whether a result is plausible.

How should I study Synthetic fiber?

Read the excerpt, restate it from memory, then work through the examples and applications listed on this page. The five-step study plan above takes about twenty minutes.

What does this page cover?

It gives you a compact reference excerpt plus original lgStudy explanations, examples, applications and study material on Synthetic fiber.

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