Trionic T5.5 is an engine management system in the Saab Trionic range. It controls ignition, fuel injection and turbo boost pressure. The system was introduced in the 1993 Saab 9000 2.3 Turbo with B234L and B234R engine.
Changes Since 1994 a number of changes have occurred.
1995. Four wire oxygen sensor, electronic heat plates in intake manifold (not in US and CA markets). K line is connected via VSS (Vehicle Security System) to enable immobilizing (certain markets). Vacuum pump for the vacuum servo assisted brake system with some control from Trionic is used on automobiles with automatic transmission. 1996. OBD II diagnostics on US and CA markets, which means two lambda probes. 1996, 5. Leakage diagnostics of the EVAP system on the OBD II variant. 1997. Heat plates are removed. 1998, 5. (Saab 9-3). K-line is connected via MIU (Main Instrument Unit) to enable immobilizing from TWICE (Theft Warning Integrated Central Electronics) (not in software for markets: US and CA). Fuel pump relay is electrically supplied from main relay. Request signal for Air Condition is feed from MIU. Electrical pre heating on oxygen sensor is supplied from main relay. Requested boost pressure is raised somewhat on automobiles with manual gearbox. SID message when leakage in EVAP-system is confirmed, applicable in On-Board Diagnostics II variants. 1998. Two new engine variants; B204R and B204E, B204E were available with manual gearbox only and demanded high octane gasoline to deliver the stated torque. B204E is lacking boost pressure control, this engine wasn’t available on US and CA markets. On the Swedish market automobiles is equipped with the B204E engine, OBD II diagnostics and ORVR (On board Refuelling Vapour Recovery system), a system that makes sure that the gasoline vapour doesn’t escape into the surrounding air during refuelling.
Integrated circuits list
Description Saab Trionic’s ignition system consists of an ignition cassette with four ignition coils, one for each spark plug. The ignition system is capacitive. The spark plugs are used as sensors to detect combustion and pre-ignition/pinging. This renders the camshaft position detector and knock sensor redundant. This function also enables the effective detection of misfires, which is an OBD II demand. The fuel injection is fully sequential and is dependent on the MAP (Manifold Absolute Pressure). Boost pressure control (L and R engines) utilises a solenoid valve pneumatically connected to the turbocharger’s waste gate. The system was fitted on models Saab 900, Saab 9000 and Saab 9-3. This information is however most accurate for the SAAB 900.
Fuel
Fuel injector valves The fuel injector valves are of a solenoid type with a needle and seat. They are opened by a current flowing through the injector's coil and are closed by a strong spring when the current is switched off. To ensure as optimal combustion as possible and with that lower exhaust emission the injectors are equipped with four holes, which gives a good distribution of the fuel. The squirts of fuel are very exact positioned (two jets on the backside on each inlet valve). This put very high demands on the fixation of the injectors. To secure this fixation the injectors are fixed in pairs by a special retainer between cylinders 1 – 2 and 3 – 4. The injectors are electrically supplied from the main relay, while the ECU grounds the injectors.
Fuel injection
Pre-injection When the ignition is switched on, the main relay and fuel pump relay are activated during a few seconds. As soon as the ECU gets the cranking signal (from the crankshaft sensor) it initiates a coolant temperature dependent fuel injection with all four injectors simultaneously which ensures a fast engine start. If the engine is started and shortly after is switched off a new pre-injection is initiated after the ignition has been switched off for 45 seconds.
Calculating of injection time To decide how much fuel needs to be injected into each intake runner the ECU calculates the air mass that had been drawn into the cylinder. The calculation makes use of the cylinder volume (the B204 engine has a displacement of 0.5 litres per cylinder). That cylinder volume holds equal amount of air which has a density and thus a certain mass. The air density is calculated using the absolute pressure and temperature in the intake manifold. The air mass for combustion has now been calculated and that value is divided by 14.7 (stoichiometric relation for gasoline mass to air mass) to determine the required fuel mass for each combustion to inject. Since the flow capacity of the injector and the density of the fuel (pre programmed values) are known, the ECU can calculate the duration of the injection. Using the oxygen sensor 1 the injection duration is corrected so stoichiometric combustion is obtained. When hard acceleration occurs, the lambda correction is masked and Wide Open Throttle (WOT) enrichment occurs for maximum performance. When opening the throttle, acceleration enrichment (accelerationsupprikning in Swedish) occurs and when closing the throttle deceleration emaciation (decelartionsavmagring in Swedish) occurs. During a cold start and warm up, before lambda correction is activated, coolant temperature dependable fuel enrichment occurs. With a warm engine and normal battery voltage the duration of injection varies between 2,5 ms at idle and approx. 18 – 20 ms at full torque.
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